• 제목/요약/키워드: Final Reduction Rate

검색결과 152건 처리시간 0.03초

자동차 조립공정 부품공급 작업자별 부하밸런스 평준화 알고리즘 연구 (A Study on the Improvement of Load Balance for Materials Supply Worker in Automobile Assembly Line)

  • 장정환;장청윤;전욱;조용철;김유성;배상돈;강두석;이재웅;이창호
    • 대한안전경영과학회지
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    • 제18권4호
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    • pp.107-114
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    • 2016
  • The efficiency of the purchasing and procurement logistics is important in automotive industry. The rationalization of production system is directly impact on productivity and quality. For this reason importance of logistics is high. Despite we are continuously making effort, our country are still below the level than developed country on logistics efficiency. Rising labor costs is an important factor in increasing logistics costs. So workforce reduction in logistics department is a large part. We deal with A-company inbound logistics, especially procurement logistics in automotive logistics as research object. So in this study we do research on work load balance about workers. We do research on 1,475 kinds of components in procurement process. We applied work load balance algorithm on chassis, final, sequence, trim warehouses workers. According to number of workers and average M/H, algorithm is applied in two ways. After applied work load balance algorithm we reduced numbers of workers from 28 to 20 and improved worker load balance rate from 47.1% to 93.7%.

980MPa급 열연 후판재 버링 공정의 변수 최적화 연구 (Study on the Optimization of Parameters for Burring Process Using 980MPa Hot-rolled Thick Sheet Metal)

  • 김상훈;도두이퉁;박종규;김영석
    • 소성∙가공
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    • 제30권6호
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    • pp.291-300
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    • 2021
  • Currently, starting with electric vehicles, the application of ultra-high-strength steel sheets and light metals has expanded to improve mileage by reducing vehicle weight. At a time when internal combustion engine vehicles are rapidly changing to electric vehicles, the application of ultra-high-strength steel is expanding to satisfy both weight reductions and the performance safety of the chassis parts. There is an urgent need to improve the quality of parts without defects. It is particularly difficult to estimate the part formability through the finite element method (FEM) in the burring operation, so product design has been based on the hole expansion ratio (HER) and experience. In this study, design of experiment (DOE), analysis of variance (ANOVA), and regression analysis were combined to optimize the formability by adjusting the process variables affecting the burring formability of ultra-high-strength steel parts. The optimal variables were derived by analyzing the influence of variables and the correlation between the variables through FE analysis. Finally, the optimized process parameters were verified by comparing experiment with simulation. As for the main influence of each process variable, the initial hole diameter of the piercing process and the shape height of the preforming process had the greatest effects on burring formability, while the effect of a lower round of punching in the burring process was the least. Moreover, as the diameter of the initial hole increased, the thickness reduction rate in the burring part decreased, and the final burring height increased as the shape height during preforming increased.

176k Bulk Carrier에 대한 신개념 타입의 Pre-Swirl Duct의 개발 및 CFD 해석 (Development and CFD Analysis of a New Type Pre-Swirl Duct for 176k Bulk Carrier)

  • 유광열;김문찬;신용진;신이록;김현웅
    • 대한조선학회논문집
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    • 제56권4호
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    • pp.373-382
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    • 2019
  • This paper shows numerical results for the estimation of the propulsor efficiency of Pre-Swirl Duct for 176k bulk carrier as well as its design method. Reynolds averaged Navier-Stokes equations have been solved and the k-epsilon model applied for the turbulent closure. The propeller rotating motion is determined using a sliding mesh technique. The design process is divided into each part of Pre-Swirl Duct, duct and Pre-Swirl Stator. The design of duct was performed first because it is located further upstream than Pre-Swirl Stator. The distribution of velocity through the duct was analyzed and applied for the design of Pre-Swirl Stator. The design variables of duct include duct angle, diameter, and chord length. Diameter, chord length, equivalent angle are considered when designing the Pre-Swirl Stator. Furthermore, a variable pitch angle stator is applied for the final model of Pre-Swirl Duct. The largest reduction rate of the delivered power in model scale is 7.6%. Streamlines, axial and tangential velocities under the condition that the Pre-Swirl Duct is installed were reviewed to verify its performance.

총인슬러지의 1차 침전지 반송에 따른 하수처리장 고형물 제거특성 연구 (Evaluation of Solids Removal Characteristics on Sewage Treatment Plants Using T-P sludge Return into the Primary Settling Tank)

  • 김종오;정동기;권혜정;황준석
    • 한국수처리학회지
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    • 제26권6호
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    • pp.73-80
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    • 2018
  • In this study, the solids removal characteristics using T-P sludge generated from PACl coagulation were analyzed by laboratory scale and full scale experiment. As the amounts of T-P sludge injection into the raw sewage influent increased at the rate of 0, 1, 2, 3, 4 %, the suspended solids concentrations after 20 minutes setting test decreased to 210, 137, 91, 64, 43 mg/L, respectively. The filtration time required for dewatering test of the raw sewage influent decreased to 982, 728, 658, 581, 492 sec for 0, 1, 2, 3, 4% of T-P sludge injection, respectively. As the amounts of PACl coagulant into the effluent from final setting tank increased at 0, 10, 20, 30, 40 mg/L, the required filtration times for T-P sludge increased into 12.3, 41.7, 53.7, 67.2, 79.5 sec and the dewaterability of T-P sludge decreased. After T-P sludge returned into the primary settling tank on J-si sewage treatment plants, the effluent concentrations of COD, SS, T-N and T-P from primary settling tank into bioreactor decreased by 35.9, 27.9, 22.2, and 52.6% due to the coagulation effects of the T-P sludge. Finally, it was found that the return of T-P sludge into the primary settling tank could result into the sludge reduction having a lower water content of 3.03% p than in case of the only T-P sludge dehydration.

환경성 질병부담을 활용한 생활공감 환경보건기술개발사업 건강 편익 평가 및 제언 (Evaluation of Health Benefit from the Environmental Health Action Program Based on the Environmental Burden of Disease)

  • 최용수;변가람;이종태
    • 한국환경보건학회지
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    • 제48권2호
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    • pp.123-129
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    • 2022
  • Background: The Environmental Health Action Program was a national project carried out from 2012~2021. It was aimed at developing public technologies to protect people's health from various environmental hazards. Objectives: One of the final goals of the project was "creating health benefits worth more than 179.2 billion won by reducing the environmental burden of disease." This study aims to evaluate whether the program sufficiently achieved the planned benefits. Methods: In order to secure consistency in evaluation, we applied the same equation used in the goal-setting process. It is comprised of six parameters to estimate the benefit: 1. The amount of medical expenses for environmental diseases; 2. The attributable proportion of environmental risk factors' 3. The rate of reduction in medical expenses for environmental diseases; 4. R&D project contribution; 5. The proportion of successful policy reflection; and 6. The contributions of the project. The corresponding variables were estimated at the end of the project, and the health benefits of the project were recalculated using the newly estimated variables. Results: It was estimated that a total of 195 billion won in health benefits occurred or will occur from 2015 to 2026. The main contributors for achieving the target were an increase in medical expenses for environmental diseases, a high score in the R&D project contribution, and the proportion of successful policy reflection. Conclusions: Technically, the equation used in the project is about medical expenses for environmental diseases rather than about the environmental burden of disease. There are several benefits of using the environmental burden of disease in the evaluation of public health policies. In further studies, developing a policy evaluation framework using indicators such as population attributable fraction would be needed.

Association of Grain Filling Duration and Leaf Activity with the Grain Yield in Field-Grown Temperate Japonica Rice

  • Yang, Woonho;Kang, Shingu;Park, Jeong-Hwa;Kim, Sukjin;Choi, Jong-Seo;Heu, Sunggi
    • 한국작물학회지
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    • 제63권2호
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    • pp.120-130
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    • 2018
  • Improvement in rice grain yield has been approached by means of genetic amendment, cultural management, and environmental adaptation. Subjecting the plant during the grain filling period to an appropriate environment plays a key role in achieving a high grain yield in temperate rice. Field experiments were conducted for two consecutive years with two planting times to assess the relations among grain filling traits, loss of leaf activity during the ripening period, and the grain yield of temperate japonica rice with wide environmental variation. Higher grain yields were attained in 2017 than in 2016 and with late planting than with early planting. The high grain yield accompanied a comparatively lesser increase in grain weight at the early filling stage but more gain in grain weight occurred during the late filling stage. Final grain weight correlated positively with grain filling duration but negatively with grain filling rate. Extended grain filling duration was associated with higher cumulative temperature and cumulative solar radiation for an effective grain filling period. The reduction in SPAD value ${\times}$ leaf dry weight from heading to harvest significantly correlated with final grain dry weight in a positive manner. No significant relation was found between grain filling duration and the decrease in SPAD value ${\times}$ leaf dry weight during the grain filling period. The results suggest that grain filling duration and loss of leaf activity during ripening independently contribute to environmentally induced yield improvement in temperate japonica rice.

Acetobacter pasteurianus SRCM101388 바이오매스 생산 최적화 (Optimization of biomass production of Acetobacter pasteurianus SRCM101388)

  • 김준태;조성호;정도연;김영수
    • 한국식품저장유통학회지
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    • 제30권1호
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    • pp.132-145
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    • 2023
  • 본 연구에서는 식품 원료로 이용이 허가된 Acetobacter pasteurianus SRCM101388을 사용하여 바이오매스 고농도배양을 위한 최적화 연구를 실시하였다. SRCM101388의 최적 배양온도와 pH 조건은 각각 28℃와 pH 6.0으로 나타났다. 배지조건을 확립하기 위하여 Plackett-Burman design을 실시한 결과, glucose, sucrose, yeast extract가 biomass 증가에 가장 높은 효과를 보였다. Glucose, sucrose, yeast extract의 최적농도를 알아보기 위하여 central composite design을 실시하였으며, 최적농도는 glucose 10.73 g/L, sucrose 3.98 g/L, yeast extract 18.73 g/L로 나타났다. Plackett-Burman design에서 biomass 증가에 영향이 있는 기타 미량원소에 대한 최적농도를 조사한 결과, ammonium sulfate 1 g/L, magnesium sulfate 0.5 g/L, sodium phosphate monobasic 2 g/L, sodium phosphate dibasic 2 g/L로 나타났으며, 최종 최적화된 배지 제조 시 pH는 6.10으로 최적 pH 조건과도 일치하였다. 최적화된 배지 3.5 L를 함유한 5 L jar fermenter에서의 배양결과, SRCM101388은 DO가 낮은 rpm에서 DO 감소가 더 빠르게 나타났다. 최대 생균수는 150 rpm, 0.5 vvm, pH 6.0, 28℃ 조건에서 18시간 배양 시 2.53± 0.12×109 CFU/mL로 나타났다.

역삼투막 공정을 이용한 사과쥬스의 효율적인 농축공정에 관한 연구 (Studies on the Efficient Concentration Process of Apple Juice with Reverse Osmosis Process)

  • 허상선;최용희
    • 한국식품과학회지
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    • 제25권4호
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    • pp.321-326
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    • 1993
  • 최근 효과적인 분리와 에너지 절약을 위한 분리공정의 첨단기술로 등장한 방법은 고분자 분리막을 이용한 막분리 기술이다. 따라서 본 연구에서는 청정한 사과쥬스를 역삼투 공정을 이용하여, 막의 특성, 공정압력, 온도, 유량 등의 변화에 따른 농도변화 및 투과유속을 측정하여 예측모델식을 수립하고, 품질변화 분석에 관하여 실험한 바 그 결과는 다음과 같았다. 일반적으로 역삼투공정 동안 쥬스농도가 증가할수록 삼투압이 증가하여 투과유속이 감소하는 경향을 나타냈으며, 온도, 유량의 변화에 따른 투과액 속도는 큰 변화가 없었으나 압력에 따른 투과액 속도는 전형적으로 증가함을 보였다. 따라서 투과유속을 높이는 요인으로는 공정압력, 온도, 공급유량의 순이었다. 투과액 유속예측 모델식은 $SPSS^x$ computer program을 이용하여 가장 오차가 적은 범위에서 최종적인 예측 모델식을 얻었다. 압력변화에 따른 당, 향기성분의 변화는 당의 경우 각 압력차에 따라 큰 차이가 없이 평균 93.8%의 회수율을 보였으며 향기성분의 경우 압력이 높을수록 회수율이 증가함을 보였다.

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강화 지역주민의 과거 10년간 홍역이환율 및 예방접종율의 변화 -출생년도별 코호트 분석- (Measles Infections and Measles Vaccinations Rates for the Past 10 Years in Kang Wha -A Cohort Observation-)

  • 이용호
    • Journal of Preventive Medicine and Public Health
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    • 제14권1호
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    • pp.43-51
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    • 1981
  • The objective of the study is to measure the changes in measles infection and measles vaccination rates for the past 10 years in a rural area, Kang Wha. The study population were the entire children who were born between 1971 and 1950 in three townships (Sunwon, Naegae, Buleun) in Kangwha County. Two interview surveys were carried out during the 10 years of period, one in 1977 and the other in 1981. The data were collected by Family Health Workers through interview with structured questionnaires. The diagnosis of measles was mainly based on histories, symptoms and sighs of the disease. If a mother had reported measles history of her child, a public physician reviewed and decided the final diagnosis of the reported case. A retrospective cohort observation was done in order to see the trends of measles infections and measles vaccinations. The major findings were as follows; 1. The 5 year prevalence rate of measles vaccinations was 51.3% between 1971 and 1975 and 71.9% between 1976 and 1980 respectively. The difference between two periods was statistically significant (P<0.05). The secular trend of measles vaccinations showed increasing tendency from 1971 to 1978 and since then kept maintained. 2. In the birth cohort analysis of measles vaccinations, the vaccination rates, in general, were higher in the later cohort groups than that of earlier cohort groups. 9. The 5-year experience rates for measles infections were 24.3% between 1971 and 1975 and 17.2% between 1976 and 1980 respectively. This difference was statistically significant(P<0.05). The secular trend of experience rates for measles infections showed decreasing tendency from 1971 to 1980 except an outbreak in 1976. 4. The birth cohort analysis of experience rates for measles infections showed that the rate was higher in the later cohort groups than that of the earlier cohort groups. This decreasing tendency was prominent between $1973{\sim}1974$ and $1976{\sim}1977$. 5. The distribution of age specific incidence rates for measles infections showed unimodal curve with the peak at the age of 12 to 18 months. This findings were same in both two surveys. 6. Seasonal variations of the measles infections showed two peaks, one major peak in March through May and the another minor peak in September through December. 7. The 5-year reduction rate for measles infections among those vaccinated was 90.4% between 1971 and 1975 and 88% between 1976 and 1980.

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산업안전보건법 허용기준 대상물질의 허용기준 개정을 위한 유해성·위험성 평가 및 사회적 비용·편익 분석 (Hazard and Risk Assessment and Cost and Benefit Analysis for Revising Permissible Exposure Limits in the Occupational Safety and Health Act of Korea)

  • 김기연;오성업;홍문기;이권섭
    • 한국산업보건학회지
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    • 제25권2호
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    • pp.134-145
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    • 2015
  • Objectives: An objective of this study was to perform a risk assessment and social cost-benefit analysis for revising permissible exposure limits for seven substances: Nickel(Insoluble inorganic compounds), benzene, carbon disulfide, formaldehyde, cadmium(as compounds), trichloroethylene, touluene-2,4-diisocyanate. Materials and Methods: The research methods were divided into risk and hazard assessment and cost-benefit analysis. The risk and hazard assessment for the seven substances consists of four steps: An overview of GHS MSDS(1st), review of document of ACGIH's TLVs (2nd), comparison between international occupational exposure limits and domestic permissible exposure limits(3rd), and analysis of excess workplace and excess rate for occupational exposure limits based on previous work environment measurement data(4th). Total cost was estimated using cost of local exhaust ventilation, number of excess workplace and penalties for exceeding a permissible exposure limit. On the other hand, total benefit was calculated using the reduction rate of occupational disease, number of workplaces treating each substance and industrial accident compensation. Finally, the net benefit was calculated by subtracting total cost from total benefit. Results: All the substances investigated in this study were classified by CMR(Carcinogens, Mutagens or Reproductive toxicants) and their international occupational exposure limits were stricter than the domestic permissible exposure limits. As a result of excess rate analysis, trichloroethylene was the highest at 11%, whereas nickel was the lowest at 0.5%. The excess rates of all substances except for trichloroethylene were observed at less than 10%. Among the seven substances, the total cost was highest for trichloroethylene and lowest for carbon disulfide. The benefits for the seven substances were higher than costs estimated based on strengthening current permissible exposure limits. Thus, revising the permissible exposure limits of the seven substances was determined to be acceptable from a social perspective. Conclusions: The final revised permissible exposure limits suggested for the seven substances are as follows: $0.2mg/m^3$ for nickel, 0.5 ppm(TWA) and 2.5 ppm(STEL) for benzene, 1 ppm(TWA) for carbon disulfide, $0.01mg/m^3$(TWA) for cadmium, 10 ppm(TWA) and 25 ppm(STEL) for trichloroethylene, 0.3 ppm(TWA) for formaldehyde, and 0.005 ppm(TWA) and 0.02 ppm(STEL) for toluene diisocynate(isomers).