• Title/Summary/Keyword: Filter bag cleaning efficiency

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Filtration Performance Characteristics according to Filter Bag Structure for Application of Industries (산업용 필터백의 구조에 따른 여과성능 특성)

  • Jeon, Seong-Min;Hasolli, Naim;Lee, Kang-San;Lee, Jea-Rang;Kim, Kwang-Deuk;Park, Young-Ok
    • Journal of Korean Society for Atmospheric Environment
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    • v.32 no.4
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    • pp.384-393
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    • 2016
  • In this study, two kinds of industrial filter bags were tested for their filtration performance to apply the existing bag filter systems. Experimental variables were examined for pressure drop, cleaning interval, residual pressure drop, cleaning efficiency, fractional grade efficiency, total collection efficiency according to the filter bag structure. According to these results, the filter bags tested in this study demonstrated good performance in dust collection. This was also true for the double surface filter bag. The lifetime was longer than the round type filter bag because the filtration area was more than 1.6 times wider and the filter quality factor was much higher. Therefore, double surface filter bags are suggested to be used in order to increase filtration performance of the bag filter systems.

Simultaneous Removal Characteristics of Particulate and Elemental Mercury in Convergence Particulate Collector (융합형여과집진장치에서의 먼지입자와 원소수은의 제거 성능 특성)

  • Park, Young Ok;Jeong, Ju Yeong
    • Particle and aerosol research
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    • v.6 no.4
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    • pp.173-183
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    • 2010
  • The high temperature pleated filter bags which were used during this study were made of pleated nonwoven fabric of heat and acid resistant polysulfonate fibers which can withstand the heat up to $300^{\circ}C$ and have a filtration area which is 3 to 5 times larger than the conventional round filter bags. Cartridge module packed with 3 kind of the sulfur impregnated activated-carbon based sorbents were inserted in the inner of the pleated filter bag. This type of pleated filter bag was designed to remove not only the particulate matter but also the gaseous elemental mercury. The electrostatic precipitator part can enhance the particulate removal efficiency and reduce the pressure drop of the pleated filter bag by agglomerated particles to form a more porous dust layer on the surface of the pleated bag which is increased the filter bag cleaning efficiency. In addition, the most of particles are separated from the flue gas stream through the cyclone and the electrostatic precipitator part which were installed at the lower part and main body part of the convergence particulate collector, respectively. Thus reduce particulate loading of the high temperature pleated filter bags were applied in this study to analyze the removal characteristics of particulate matter and gaseous elemental mercury.

Experimental Study on Optimum Pulse Jet Cleaning Conditions of a Cartridge Filter System (카트리지 필터 여과집진기 충격기류시스템의 최적탈진조건에 관한 실험적 연구)

  • Piao, Cheng Xu;Ha, Hyun Chul;Kim, Sung Joon
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.25 no.4
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    • pp.542-553
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    • 2015
  • Objectives: Many types of dust collector are used for industrial ventilation, with the most common types being the cylinder bag filter system, rectangular bag filter system and cylinder type cartridge filter system. The cylinder type cartridge bag filter, which has more filtering area than other types of bag filter, can increase the pulse time and extend the useful life of the filter. This can save operational costs and installation area. Materials: This study used cylinder type cartridge bag filter equipment and tested the impact of vibration level and filter pressure with different pulse jet cleaning conditions. The final, cleaning efficiency was calculated through input dust mass and cleaning dust mass Conclusions: Two optimum cleaning condition groups were found. The first condition group was $3kgf/cm^2$ pulse pressure, 15 cm pulse distance, 0.2 s pulse time with an H-10 type nozzle. The second condition group was $3kgf/cm^2$ pulse pressure, 15 cm pulse distance, 0.3 s pulse time with an H-10 type nozzle.

The Fundamental Study on Pulse Jet Cleaning of Rectangular Bag-Filter System (사각형 여과 집진기 충격기류 탈진시스템의 기초 연구)

  • Piao, Cheng Xu;Kim, Tae Hyeung;Yang, Jun Ho;Li, Xiao Yu;Ha, Hyun Chul;Jung, Jae Hun
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.18 no.2
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    • pp.149-160
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    • 2008
  • Bag-filter system has been widely used in industrial field to remove the particulate matters from the exhaust gas. The cylindrical type of bag-filter has been generally used. But it has many shortcomings. The reattachment of separated particles on the surface of bags could result in high pressure drop of bag-filter system and subsequent decrease of air flow rate since the cylindrical type bag-filter system should have the upward flow pattern. In addition, the supply of very high pressure pulse air jet to remove particulate matters on the surface of filter could result in a frequent rupture of bags. To overcome these shortcomings of the cylindrical type, the rectangular type was developed in the developed countries and imported to Korea. But, there was not many design data available to understand the mechanisms. Thus, the fundamental experiments were conducted in this study to get some ideas about the pulse jet cleaning of rectangular type bag filter system. The experimental factors are as follows; pulse distance, pulse duration, pulse interval, pulse pressure and pulse nozzle type. Experiments followed the factorial design method. With the shorter pulse distance, the distribution of pressure drops was relatively not uniform while the particulate removal efficiency was higher. With the longer duration of pulsing and the more number of pulse nozzle, the removal efficiency was higher and the pressure drop distribution was more uniform.

Experimental study on the optimum pulse jet cleaning conditions of a rectangular bag-filter system (사각형 여과집진기 충격기류 시스템의 최적탈진조건에 관한 실험적 연구)

  • Piao, Cheng Xu;Kim, Tae Hyeung;Li, Xiao Yu;Ha, Hyun Chul;Jung, Jae Hun
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.18 no.3
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    • pp.189-203
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    • 2008
  • Cylindrical bag filter system with pulse jet cleaning has been the most common device to control particle laden exhaust gas from the various industrial processes. But, it has many shortcomings due to particle reattachment and frequent bag rupture. In recent years, rectangular type bag filter system has been developed to overcome the problems associated with the cylindrical system. However, not many studies about the rectangular system were not done, compared to the cylindrical system. In this study, the optimum pulse jet cleaning conditions were thus tested by the series of experiments. The factors tested in this study are pulse distance, pulse pressure, pulse duration, the number of holes for pulsing and bag materials. A single bag ($1,500mmL{\times}50mmW{\times}300mmH$) system and a multi-bags (3 bags in a row) were tested separately. The highest removal efficiency with a single bag system was found at the conditions with pulse distance of 10cm, pulse pressure of $3kg/cm^2$, pulse duration of 0.3s, pulse jet number of 6 and Polyester bag. With the multi-bags system, the best cleaning conditions were found at the bag interval of 20cm with the simultaneous pulsing and the bag interval of 15cm with the serial pulsing.

Removal Performance of Sticky Paint Aerosol Control System Generated from Small Scale Car Paint Overspray Booth (소형 자동차 페인트 도장부스에서 발생하는 점착성 paint aerosol 처리장치에서 제거성능)

  • Lee, Jae-Rang;Hasolli, Naim;Jeon, Seong-Min;Lee, Kang-San;Sohn, Jong-Ryeul;Park, Young-Ok
    • Journal of Korean Society for Atmospheric Environment
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    • v.31 no.1
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    • pp.54-62
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    • 2015
  • Small scale paint overspray booths are being operated nationwidely, for repair of passenger car body parts. paint aerosols are emitted from the paint overspray booth in operations. In paint overspray booth operations without ventilation system and air pollutants collection unit, it may land on nearby equipment. In this study a removal of sticky paint aerosol for application of the small-scale overspray paint booth. it's cause the surface of filter bag from generated sticky paint aerosol. To remove adhesion of paint aerosol the agglomerating agents are injected and mixed with sticky paint aerosols prior to reach the filter bag. The paint spray rate was set as $10{\pm}5g/min$ from air-atomized spray guns in the spray booth, injection rate of agglomerating was $10{\pm}5g/min$ in the mixing chamber. The filtration velocity including air pollutants varied from 0.2 m/min to 0.4 m/min. Bag cleaning air pressure was set as $5.0kg_f/min$ for detaching dust cake from surface of filter bag. Bag cleaning interval at the filtration velocity of 0.2 m/min was around 3 times longer than that of the 0.4 m/min. The residual pressure drop maintained highest value at the highest filtration velocity. Fractional efficiency of 99.952%~99.971% was possible to maintain for the particle size of 2.5 microns. Total collection efficiency at the filtration velocity of 0.2 m/min was 99.42%. During this study we could confirm high collection efficiency and long cleaning intervals for the test with filtration velocity of 0.2 m/min indicating an optimal value for the given dimensions of the test unit and test operating conditions.

Dust Filtration Characteristics of Pleated Filter Bags Installed in CYBAGFILTER® (주름필터를 적용한 CYBAGFILTER®의 여과성능 특성)

  • Park, Young-Ok;Roh, Hak-Jae;Rhee, Young-Woo
    • Journal of Korean Society for Atmospheric Environment
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    • v.24 no.4
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    • pp.483-491
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    • 2008
  • The filtration characteristics of $CYBAGFILTER^{(R)}$ unit with pleated filter bags were evaluated by comparing the performance of the unit with the lower part of cyclone shape with that of the unit with conventional lower part. Results from the test were also compared with those from the previous research with the $CYBAGFILTER^{(R)}$ in which round filter bags were installed. $CYBAGFILTER^{(R)}$ is the unit which combines the centrifugal separation mechanism and the fabric filtration mechanism in a single unit for efficient removal of particulate matters. The pleated filter bags are made of pleated fabric with an extension of the filtration area about 3 times compared with the conventional round filter bags. The results from the test using pleated filter bags showed an overall collection efficiency of over 99.9% regardless of the shape of lower part installed. When the lower part of cyclone shape was installed, the filter cleaning interval was over 2 times longer compared with that when the conventional lower part was installed. At the same conditions of filtration velocity and filter pressure drop, the $CYBAGFILTER^{(R)}$ with the lower part of cyclone shape, in which the pleated filter bags are installed, can be operated with a flow rate of round 3 times higher than that with conventional round filter bags.

An Experimental Study on the Operation of a Power Generation Engine with Syngas from RPF (폐기물 열분해 합성가스를 이용한 발전용 엔진구동에 대한 실험적 연구)

  • Jeong, Hyo-Jae;Lee, Jeong-Woo;Lee, Jae-Wook;Moon, Ji-Hong;Choi, In-Soo;Park, Sang-Shin;Hwang, Jung-Ho;Yu, Tae-U;Lee, Uen-Do
    • Journal of the Korean Society of Combustion
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    • v.15 no.3
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    • pp.48-56
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    • 2010
  • Performances of power generation engine were investigated with syngas from RPF. A stoker type, multi-staged pyrolysis-gasification system, was employed for syngas generation and the syngas was refined with the sequential cleaning processes composed of a gas cooler, a bag filter and a wet scrubber. 20 kWe commercial syngas power generation engine was adopted to burn the cleaned syngas which is mainly composed of hydrogen, carbon monoxide, carbon dioxide and methane. The performance of the engine was tested with various syngas compositions and the results were compared to LNG case. Electric power output, exhaust gas temperature, and emission characteristics were measured, and the efficiency of engine generation was investigated as a function of load of power generation.