• Title/Summary/Keyword: Filling simulation

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Numerical Modeling of Melt Flow in the Investment Mold by SOLA-VOF (SOLA-VOF 법에 의한 정밀 주형내 용탕흐름의 수치 모델링)

  • Cho, In-Sung;Hong, Chun-Pyo
    • Journal of Korea Foundry Society
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    • v.12 no.5
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    • pp.378-389
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    • 1992
  • A numerical model based on the SOLA-VOF method, which can calculate the transient free-surface configuration of the melt, has been developed in order to analyze melt flow in the investment mold. The computational results were compared with experimental results obtained from pure aluminum investment casting. Heat transfer analysis, with and without consideration of melt flow effect has been performed. It can be concluded that analysis of melt flow in the investment mold, provides the optimum conditions for gating design. It also enables more precise solidification simulation, since heat loss, while filling the thin and complex investment mold, plays an important role in determining the solidification sequence.

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A Study on the 2-D Melt Fluid Flow Analysis by SMAC Method (SMAC법을 이용한 2차원 탕류해석에 관한 연구)

  • Choi, Jeong-Kil;Kim, Seoung-Bin;Hong, Chun-Pyo
    • Journal of Korea Foundry Society
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    • v.12 no.1
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    • pp.40-50
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    • 1992
  • A computer simulation of mold filling has been performed in order to analyze the fluid flow pattern in a mold cavity since casting defects such as cold shut formation, entrapment of air or gas, and inclusions are closely related to the fluid flow phenomena. The flow of molten metal entering the mold cavity with free surface has been modeled by SMAC(Simplified Marker and Cell) method. Two dimensional analysis was carried out on plate shape castings with two types of gate system. The calculation results were compared with those of water modeling experiments and showed relatively good agreement.

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Simulation of Mold Fluid Flow (주조시 비정상 유동에 대한 수치해석)

  • Kim, Jong-Hyun;Lim, In-Cheol;Kim, Sung-Sik
    • Journal of Korea Foundry Society
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    • v.12 no.1
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    • pp.51-61
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    • 1992
  • 주조시 주형내의 유동해석을 위해서는 시간에 따라 변화하는 자유표면 위치에 대한 정확한 정보가 요구되는 관계로 난제로 여겨져 왔다. 따라서 대부분의 연구는 초기치 속도를 정의하기 위해서 순간충입(instantaneous filling)을 가정하여 수치 해석을 하였던 것이다. 본 연구는 Modified Solution Algorithm-Volume of Fluid Method (MSOLA-VOF)를 개발하는 주조시 주형내의 유동을 수치적으로 해석하며, 유속이 수평 주조, 수직 주조의 경우에 어떤 영향을 미치는가에 대하여 연구하였다. 결론으로 응고 연구에 있어서 초기의 순간충입은 비현실적인 가정이라는 것이 밝혀졌으며, 충입시 초기 속도 분포와 결정 생성은 밀접한 관계가 있음을 알 수 있었다.

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Simultaneous Burst and Burst Control Packet Transmission Protocol for Optical Burst Switching Ring Networks

  • Park, Joon-Pyo;Lee, Man-Seop
    • ETRI Journal
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    • v.29 no.1
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    • pp.116-119
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    • 2007
  • In this letter, we design a collision resolution protocol for optical burst switching ring networks to avoid burst collision. We define the offset time condition for no burst transmission collision and manage the free time list of nodes for no burst reception collision. In order to improve the throughput, we use a fiber delay line, void-filling, and void-compression. This protocol does not require any additional procedures for bandwidth reservation such as centralized assignment of bandwidth, lightpath setup of WDM ring networks, or token capturing for the burst transmission. The simulation results show that the proposed protocol can achieve high throughput while saving 70% of wavelengths when compared to round robin with random selection, round robin with persistent, and round robin with non-persistent with only destination delay.

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Influence of Injection Molding Conditions on the Birefringence of Disks (사출성형 조건이 디스크의 복굴절에 미치는 영향)

  • Lee, Ho-Sang;Park, Min-Gyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.5
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    • pp.28-33
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    • 2010
  • A computer code was developed to simulate all three stages of the injection molding process: filling, packing and cooling by finite element method. The constitutive equation used here was compressible Leonov model. The PVT relationship was assumed to follow the Tait equation. The flow-induced birefringence was related to the calculated flow stresses through the linear stress-optical law. Based on the simulation, the Taguchi method was used to investigate the influences of injection molding conditions on the birefringence of a center gate disk. In addition, the optimal processing conditions were selected to minimize the birefringence and the birefringence difference along the positions of the disk.

Influences of Injection Molding Conditions on the Birefringence of a Disk (사출성형 조건이 디스크의 복굴절에 미치는 영향)

  • Park M.G.;Lee D.H.;Lee H.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.305-309
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    • 2005
  • A computer code was developed to simulate all three stages of the injection molding process ? filling, packing and cooling by finite element method. The constitutive equation used here was compressible Leonov model. The PVT relationship was assumed to follow the Tait equation. The flow-induced birefringence was related to the calculated flow stresses through the linear stress-optical law. Based on the simulation, the Taguchi method was used to investigate the influences of injection molding conditions on the birefringence of a center gate disk. In addition, the optimal processing conditions were selected to minimize the birefringence and the birefringence difference along the positions of the disk.

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Numerical study on the relation between flow parameters and the focal point of fluidic lens (유체 렌즈의 초점과 유동 인자의 상관관계에 대한 수치해석)

  • Lahooti, Mohsen;Kim, Daegyoum
    • Journal of the Korean Society of Visualization
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    • v.17 no.2
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    • pp.90-95
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    • 2019
  • In the present work, the effect of flow parameters such as volume flow rate on focal point of fluidic micro lens is investigated numerically. ANSYS Fluent is used for simulations, and the flow parameters and number of simulations are determined using the space filling method of design of experiment (DOE). Having determined the location of interfaces between fluids inside the micro lens which acts as the lens curvature, a ray tracking simulation on each case is performed using COMSOL Multiphysics to determine the focal point for each lens. These data are then used to provide a relation between flow parameters and the focal point of the lens.

A Study of Sloshing Tank on Vessel Motions with Various Baffle Clearance (탱크 내 격벽에 의한 간극 변화가 선박 운동에 미치는 영향 연구)

  • Kim, Kyung Sung;Yu, Sunjin
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.24 no.6
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    • pp.796-802
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    • 2018
  • The effects of inner liquid sloshing on vessel motions are a well-known factor. It was investigated experimentally and numerically. In this regard, the study of many efforts to reduce natural phenomena of vessel motions by adopting special devices especially for roll motions. Among many devices, inserting baffles in the inner liquid tank is very common. In this study, one investigated the vessel motions with inner sloshing tanks with baffles inside. For the numerical simulation, one employed a dynamically coupled program between boundary-element-method-based vessel motion analysis program and a particle-based computational fluid dynamics program. Comparing corresponding experimental results validated the dynamically coupled program. The validated coupled program was used to simulate vessel motions, including sloshing effects with various lengths of inner baffles. The simulation results show that not only the filling ratio of inner liquid, but also the length of clearance due to baffles influenced the vessel motions. The significant point of this study was that the natural frequency of vessel motions can be maintained irrespective of the amount of filling ratio through adjustment of the clearance. In a future study, the effects of various numbers of baffles with various clearances would be conducted to percuss the possibility of vessel motion control with inner liquid sloshing effects.

Difference in Solidification Process between Al-Mg Alloy and Al-Si Alloy in Die-Casting (Al-Mg계 합금과 Al-Si계 합금의 다이캐스팅 응고과정의 차이)

  • Choi, Se-Weon;Kim, Young-Chan;Cho, Jae-Ik;Kang, Chang-Seog;Hong, Sung-Kil
    • Korean Journal of Materials Research
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    • v.22 no.2
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    • pp.82-85
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    • 2012
  • The effect of the alloy systems Al-Mg alloy and Al-Si alloy in this study on the characteristics of die-casting were investigated using solidification simulation software (MAGMAsoft). Generally, it is well known that the casting characteristics of Al-Mg based alloys, such as the fluidity, feedability and die soldering behaviors, are inferior to those of Al-Si based alloys. However, the simulation results of this study showed that the filling pattern behaviors of both the Al-Mg and Al-Si alloys were found to be very similar, whereas the Al-Mg alloy had higher residual stress and greater distortion as generated due to solidification with a larger amount of volumetric shrinkage compared to the Al-Si alloy. The Al-Mg alloy exhibited very high relative numbers of stress-concentrated regions, especially near the rib areas. Owing to the residual stress and distortion, defects were evident in the Al-Mg alloy in the areas predicted by the simulation. However, there were no visible defects observed in the Al-Si alloy. This suggests that an adequate die temperature and casting process optimization are necessary to control and minimize defects when die casting the Al-Mg alloy. A Tatur test was conducted to observe the shrinkage characteristics of the aluminum alloys. The result showed that hot tearing or hot cracking occurred during the solidification of the Al-Mg alloy due to the large amount of shrinkage.

Development of Simulation Program of Two-Stroke Marine Diesel Engines (선박용 2행정 디젤기관의 성능시뮬레이션 프로그램 개발)

  • Choi, Jae-Sung;Jeong, Chan-Ho;Cho, Kwon-Hae;Lee, Jin-Uk;Ha, Tae-Bum;Kim, Houng-Soo
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.1
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    • pp.62-68
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    • 2010
  • The requirement of high efficiency and low emission for marine diesel engines are being enforced because of air pollution and climate change on the earth. In connection with these, many new technologies are considered. But they are mainly for new building ship. It is necessary to be concerned about the improvement of engine performance for existing ship. In this paper, the simulation program for performance of marine two-stroke diesel engine was developed to predict the deteriorating performance according to elapsed time for existing ship. The result was compared with the result of the program named TOP-CODE which was used by engine maker and checked to be shown good agreement between them.