• Title/Summary/Keyword: Filling ratio

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Numerical simulation of hot embossing filling (핫엠보싱 충전공정에 관한 수치해석)

  • Kang T. G.;Kwon T. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.43-46
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    • 2005
  • Micro molding technology is a promising mass production technology for polymer based microstructures. Mass production technologies such as the micro injection/compression molding, hot embossing, and micro reaction molding are already in use. In the present study, we have developed a numerical analysis system to simulate three-dimensional non-isothermal cavity filling for hot embossing, with a special emphasis on the free surface capturing. Precise free surface capturing has been successfully accomplished with the level set method, which is solved by means of the Runge-Kutta discontinuous Galerkin (RKDG) method. The RKDG method turns out to be excellent from the viewpoint of both numerical stability and accuracy of volume conservation. The Stokes equations are solved by the stabilized finite element method using the equal order tri-linear interpolation function. To prevent possible numerical oscillation in temperature Held we employ the streamline upwind Petrov-Galerkin (SUPG) method. With the developed code we investigated the detailed change of free surface shape in time during the mold filling. In the filling simulation of a simple rectangular cavity with repeating protruded parts, we find out that filling patterns are significantly influenced by the geometric characteristics such as the thickness of base plate and the aspect ratio and pitch of repeating microstructures. The numerical analysis system enables us to understand the basic flow and material deformation taking place during the cavity filling stage in microstructure fabrications.

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Strength properties of Polymer-modified Sandwich panel core using non-structural lightweight Aggregate (비구조용 경량 골재를 충진재로 활용한 폴리머 개질 샌드위치 패널 심재의 강도 특성)

  • 노정식;도정윤;문경주;조영국;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.775-780
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    • 2002
  • Sandwich panel made by foamed styrene and ployuretane has been used generally in the construction area because of the high thermal conductivity and light weight but they occur harmful gases to both bodies and environments in the high temperature over $50^{\circ}C$. So, the purpose of this study is to investigate the physical properties of light-weight panel using the non-structural lightweight aggregate as a part of the substitution of foamed styrene and ployuretane. This paper dealt with the effect of the addition of polymer dispersion such as SBR, St/BA-1 and St/BA-2 having polymer-cement ratio as 5, 10, 15% and the filling ratio of continuous void as 50, 60% on the strength of polymer-modified sandwich panel core. From the results, we could know that the compressive and flexural strength of the sandwich panel core using non-structural lightweight aggregate and polymer dispersion such as SBR, St/BA-1 and St/BA-2 tended to be increased with an increase in the polymer-cement ratio and the filling ratio of continuous void.

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A Study on the Development of Water-Permeable Concretes for Overlay (오버레이용 투수성 콘크리트의 개발에 관한 연구)

  • 은재기;김완기;조영국;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.223-226
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    • 1999
  • The purpose of this study is no examine the combination effect on strength preperties of water-permeable concretes mixed with redispersible polymer, silica fume and polypropylene fibers for overlay in pavement. The water-permeable concrete with a water-cement ration of 25%, polymer-cement ratios of 0 to 10%, silica fume contents of 0 to 10% and polypropylene fiver contents of 0 to 1.5% are prepared, and tested for flexural strength, compressive strength and water permeability. It is concluded concretes are obtained at a polypropylene fiber content of 1.0% and a silica fume content of 10% with a void filling ratio of 50%. And the water-permeable concretes with a flexural strength of 14.1~28.0kgf/$\textrm{cm}^2$, a compressive strength of 71.2~128.0kgf/$\textrm{cm}^2$, and a coefficient of permeability of 1.22~2.52cm/s at a void filling ratio of 30% can be prepared. Also water-permeable concretes having flexural strength of 24.9~57.9kgf/$\textrm{cm}^2$, a compressive strength of 83.8~268.5kgf/$\textrm{cm}^2$, and a coefficient of permeability of 0.24~1.04cm/s at a void filling ratio of 50% can be prepared in the consideration of the mix proportioning factors.

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A Study on Heat Transfer Performance with the Changes of Working Fluid Filling Ratio for Thermosyphon with Internal Groove (내부 그루브를 가진 열사이폰의 작동유체 봉입량 변화에 따른 열전달 성능에 관한 연구)

  • Ye, S.S.;Han, K.I.
    • Journal of Power System Engineering
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    • v.4 no.3
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    • pp.19-24
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    • 2000
  • This study concerns the performance of the heat transfer of the thermosyphon having 80 internal groove in which boiling and condensation occur. Distilled water has been used as a working fluid. The liquid filling as the ratio of working fluid volume to total volume of thermosyphon has been used as the experimental parameters. The heat flux and heat transfer coefficient at the condenser are estimated from the experimental results. The experimental results have been assessed and compared with the existing theories. As a result of the experimental investigation, the maximum heat flow rate in the thermosyphon is proved to be dependent upon the liquid fill quantity. relatively high rates of heat transfer have been achieved operating in the thermosyphon with the internal groove. Also, a thermosyphon with the internal groove can be used to achieve some inexpensive and compact heat exchangers in low temperature. In addition, overall heat transfer coefficients and the characteristics as an operating temperature are obtained for the practical applications.

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Experimental Investigations on the Temperature Characteristics of Oscillating Heat Pipe with Various Filling Ratio

  • Jeong, Hyo-Min;Chung, Han-Shik;Lee, Kwang-Sung;Tanshen, Md.Riyad;Lee, Tae-Jin;Lee, Sin-Il
    • Journal of Power System Engineering
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    • v.17 no.6
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    • pp.47-53
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    • 2013
  • The article focuses on the Temperature characteristics inside single loop oscillating heat pipe (OHPs). In this paper, heat pipe is experimentally studied thereby providing vital information on the parameter dependency of their thermal performance. The impact depiction has been done for the variation of tube model of the device. OHPs are made of copper capillary tubes of outer diameter 6.25 mm, inner diameter 4 mm heated by constant temperature water bath cooled by ambient temperature. Using four types of OHPs of copper capillary tubes length of 1500mm and HP length 650mm inside tubes working fluid is R-22 Pressure 8 bar and mass 34g,32g,28g,16g. The results indicate a strong influence of filling ratio on the performance.

Performance Characteristics of a Loop Thermosyphon for Heat Source Cooling (열원 냉각용 루프 써모사이폰의 작동 특성)

  • Choi, Du-Sung;Song, Tae-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.12
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    • pp.1475-1483
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    • 2004
  • Loop thermosyphon(LTS) has many good characteristics such as low thermal resistance, no power consumption, noiseless operation and small size. To investigate the overall performance of LTS, we have performed various experiments varying three parameters: input power of the heater, working fluid(water, ethanol, FC3283) and filling ratio of the working fluid. At a combination of these parameters, temperature measurements are made at many locations of the LTS. The temperature difference between the evaporator and the condenser is used to obtain the thermal resistance. In addition, flow visualization using a high speed camera is carried out. The thermal resistance is not constant. It is lower at higher input power, which is one of the distinct merits of LTS. Flow instabilities are frequently observed when changing the working fluid, the input power and the filling ratio. The results show that the LTS can be readily put into practical use. Future practical application in electronic cooling is recommended.

CFD procedure of Multi-phase flow to predict the trend of Boil-off for the various filling ratio of C-Type liquefied hydrogen tank subject to sloshing motion (슬로싱에 놓인 C-Type 액화수소 탱크의 적재율에 따른 BOG 발생량 경향 예측을 위한 다상 유동 CFD 해석 절차)

  • Jin-Ho Lee;Sung-Je Lee;Se-Yun Hwang;Jang Hyun Lee
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2022.06a
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    • pp.213-213
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    • 2022
  • 본 논문은 슬로싱(Sloshing) 거동에 놓인 극저온 액체수소 화물창의 BOG 예측을 위한 CFD 해석 절차를 다루고 있다. 특히, 적재율(Filling Ratio)에 따라 달라지는 열 유입과 그에 따른 액체수소의 기화 경향을 파악하기 위한 목적으로 수행되었다. 액체수소와 기체수소의 혼재에 의한 다상 열유동(Multiphase-Thermal flow) 특성을 반영하고 유동에 따른 강제 대류 현상을 열유속에 반영하기 위한 CFD 해석을 수행하였다. 다상 유동 모델의 정확성을 검증하기 위하여 슬로싱 실험의 압력 계측 값과 해석의 압력 값 및 자유수면(Free surface) 형상을 비교하였다. 소형 C-Type 독립형 액화수소 탱크를 대상으로 슬로싱 유동과 BOG 발생을 수치적으로 예측하였다. 해석 과정에서 VOF(Volume of fraction) 모델과 Eulerian 모델을 모두 적용하여, 액체수소에 유입되는 열 유속(Heat flux)의 예측 정확성을 비교하였다. 슬로싱 유무에 따라 액체수소에 유입되는 열 유속을 비교하여 슬로싱 유동의 포함 여부에 따른 BOG 발생량의 변화를 제시하였으며, 최종적으로 액체수소의 충전율(Filling ratio) 별로 BOG 발생량의 경향성을 제시하였다.

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Case Study on Failure of Rock Slope Caused by Filling Material of Clay (점토 충전물에 의한 암반사면 파괴사례 연구)

  • Kim, Yong-Jun;Lee, Young-Huy;Kim, Sun-Ki;Kim, Ju-Hwa
    • Tunnel and Underground Space
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    • v.16 no.5 s.64
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    • pp.368-376
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    • 2006
  • After heavy rainfall, It was occurred massive plane failure along bedding plane of shale in the center of rock slope. It was observed filling material and trace of underground water leakage around of the slope. We tried to find the cause for slope failure, and the result of examination showed that primary factors of the failure were low shear strength of clay filling material and water pressure formed within tension crack existed in the top of the slope. In this research, in order to examine the features of shear strength of filled rock joint, shear test of filled rock joint was conducted using of artificial filling material such as sand and clay..Also we made an investigation into the characteristics of shear strength with different thickness of filling materials.

Case Study on Failure of Rock Slope Caused by Filling Material Formed along the Bedding Plane of Sedimentary Rock (퇴적암의 층리면을 따라 형성된 충전물에 의한 암반사면 붕괴사례)

  • Kim, Yong-Jun;Lee, Young-Huy;Lee, Jong-Sung;Kim, Wu-Jun
    • Proceedings of the Korean Geotechical Society Conference
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    • 2006.10a
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    • pp.256-267
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    • 2006
  • After heavy rainfall, It was occurred massive plane failure along bedding plane of shale in the center of rock slope. It was observed filling material and trace of underground water leakage around of the slope. We tried to find the cause for slope failure, and the result of examination showed that primary factors of the failure were low shear strength of clay filling material and water pressure farmed within tension crack existed in the top of the slope. In this research, in order to examine the features of shear strength of filled rock joint, shear test of filled rock joint was conducted using of artificial filling material such as sand and clay. Also we made an investigation into the characteristics of shear strength with different thickness of filling materials.

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Development of the Concrete for Concrete Filled Steel Tubular Columns (강관충전용 콘크리트의 재료개발에 관한 연구)

  • Kim, Jin-Cheol;Kim, Hoon;Park, Yon-Dong;Choi, Jin-Man;Lee, Deok-Chan;Lee, Do-Heon
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.04a
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    • pp.101-106
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    • 1996
  • In this study, filling performance of concrete is investigated experimentally for the developmenmt of the concrete to be used in concrete filled steel tubular columns with inner diaphrams. Water-cement ratio with 3 levels, unit water contents with 5 levels, unit coarse aggregate contents with 5 levels, and slump flow with 3 levels are selected for test variables. For the estimation of the filling properties of the concrete, slump flow, V-type funnel time, U-type box height are measured and compared. A device which simulates the steel tubular column is designed and three kinds of concrete are tested with it. As the results, the filling performance is decreased with increasing coarse aggregate content. And, within the scope of this study, concretes with coarse aggregate content less than 880 kg/$\textrm{m}^3$ show good filling performance. To prevent excessive settlement of the concrete pumped into the steel tubular column, slump flow should be controlled within the limited range.

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