• 제목/요약/키워드: Fillet-welded

검색결과 140건 처리시간 0.024초

Comparative Study on the Weldability of Different Shipbuilding Steels

  • Laitinen, R.;Porter, D.;Dahmen, M.;Kaierle, S.;Poprawe, R.
    • International Journal of Korean Welding Society
    • /
    • 제2권2호
    • /
    • pp.7-13
    • /
    • 2002
  • A comparison of the welding performance of ship hull structural steels has been made. The weldability of steels especially designed for laser processing was compared to that of conventional hull and structural steels with plate thicknesses up to 12 mm. Autogenous laser beam welding was used to weld butt joints as well as skid and stake welded T-joints. The welds were assessed in accordance with the document "The Classification Societies" Requirements for Approval of $CO_2$ Laser Welding Procedures" Small imperfections in the weld only grew slightly in root bend tests and they only had a minor influence on the fatigue properties of laser fillet welded joints. In Charpy impact tests, the 27 J transition temperature of the weld metal and HAZ ranged from below -60 to $-50^{\circ}C$. The amount of martensite in the weld metal depended on the carbon equivalent of the steel with the highest amounts and highest hardness levels in conventional EH 36 (389 HV 5). Thermomechanically rolled steels contained less martensite and showed a correspondingly lower maximum hardness.ximum hardness.

  • PDF

COMPARATIVE STUDY ON THE WELDABILITY OF DIFFERENT SHIPBUILDING STEELS

  • Laitinen, R.;Porter, D.;Dahmen, M.;Kaierle, S.;Poprawe, R.
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
    • /
    • pp.222-228
    • /
    • 2002
  • A comparison of the welding performance of ship hull structural steels has been made. The weldability of steels especially designed for laser processing was compared to that of conventional hull and structural steels with plate thicknesses up to 12 mm. Autogenous laser beam welding was used to weld butt joints as well as skid and stake welded T-joints. The welds were assessed in accordance with the document "The Classification Societies′ Requirements for Approval of $CO_2$ Laser Welding Procedures". Small imperfections in the weld only grew slightly in root bend tests and they only had a minor influence on the fatigue properties of laser fillet welded joints. In Charpy impact tests, the 27 J transition temperature of the weld metal and HAZ ranged from below -60 to -5$0^{\circ}C$. The amount of martensite in the weld metal depended on the carbon equivalent of the steel with the highest amounts and highest hardness levels in conventional EH 36 (389 HV 5). Thermomechanically rolled steels contained less martensite and showed a correspondingly lower maximum hardness.

  • PDF

용접 각변형에 미치는 구속도의 영향 (Effect of Mechanical Constraints on the Angular Distortion of Welding Joints)

  • 박정웅;이재원;이해우
    • 한국강구조학회 논문집
    • /
    • 제13권5호
    • /
    • pp.547-556
    • /
    • 2001
  • 본 연구에서는 실험을 통해 용접이음부의 형상 및 구속도의 크기 등을 변화시켜 측정한 용접 각변형량과 FEM해석을 이용한 해석결과로부터 구속계수를 유도하고 이를 고려한 등가하중을 결정하는 새로운 방법을 제시하였다. 새롭게 제시한 등가하중 결정 방법에 의한 수치해석결과는 실험결과와 잘 일치하여 그 타당성이 검증되었으며, 크기와 형상에 관계없이 대형구조물의 용접변형량을 예측하는데도 확대 적용할 수 있다. 한편 용접이음부 형상에 따른 구속에 대한 영향을 보면 맞대기용접의 경우 구속계수를 고려하지 않으면 실제 변형량보다 변형이 크게 발생하여 구속에 대한 영향을 크게 받으며 필렛용접의 경우 구속계수의 고려 유 무에 관계없이 거의 같은 변형량이 발생함으로써 구속에 대한 영향이 작음을 알 수 있었다.

  • PDF

비드형상 및 복수 표면균열의 확률적 특성을 고려한 필릿 용접부 피로수명 평가 (Fatigue Life Estimation of Fillet Welded Joints Considering Statistical Characteristics of Weld Toe's Shape and Multiple Collinear Surface Cracks)

  • 한승호;한정우
    • Journal of Welding and Joining
    • /
    • 제23권3호
    • /
    • pp.68-75
    • /
    • 2005
  • The fatigue life of welded joints is associated with crack initiation and propagation life. Theses cannot be easily separated, since the definition of crack initiation is vague due to the initiation of multiple cracks that are distributed randomly along the weld toes. In this paper a method involving a notch strain and fracture mechanical approach, which considers the characteristics of welded joints, e.g. welding residual stress and statistical characteristics of multiple cracks, is proposed, in an attempt to reasonably estimate these fatigue lives. The fatigue crack initiation life was evaluated statistically, e.g. the probability of failure occurrence in 2.3, 50 and $97.7\%$, in which the cyclic response of the local stress/strain hi the vicinity of the weld toes and notch factors derived by the irregular shape of the weld bead are taken into account. The fatigue crack propagation life was simulated by using Monte-Carlo method in consideration of the Ad-factor and the mechanical behavior of mutual interaction/coalescence between two adjacent cracks. The estimated total fatigue life, $(N_T)_{P50\%}$, as a sum of crack initiation and propagation life under the probability of failure occurrence in $50\%$ showed a good agreement with the experimental results. The developed technique for fatigue lift estimation enables to provide a quantitative proportion of crack initiation and propagation life in the total fatigue life due to the nominal stress range, ${\Delta}S$.

대형구조물의 구조해석 정밀도 향상을 위한 용접부 모델링 기법 (Modeling Scheme for Weld-Jointed Parts for Precise Structural Analysis of Large-Scale Structures)

  • 다웨이진;박상후
    • 대한기계학회논문집A
    • /
    • 제36권10호
    • /
    • pp.1195-1203
    • /
    • 2012
  • 용접은 대형구조물을 제작할 때 영구적 접합을 위해서 많이 사용하는 공정이다. 용접부는 용융부, 부분용융부, 열영향부로 나누어지며 각각의 영역들은 다른 재료물성을 가지게 된다. 또한 용접부는 용접비드 형상에 따라 기계적 신뢰성이 많이 차이 난다. 따라서 정밀한 구조해석을 수행하기 위해서는 이러한 국부적인 용접부의 특성을 잘 고려해야 한다. 본 연구에서는 이러한 용접부의 효과적인 모델링 방법에 대하여 제안하고자 한다. 특히 하중을 받는 구조물에 잘 일어나는 세 가지 변형모드(인장모드, 굽힘모드, T-굽힘모드)에 대하여 용접부를 정밀하게 모델링하는 방법을 제안하였다. 대형구조물의 구조해석을 통하여 제안된 모델링 방법이 변형, 응력분포 등을 좀 더 정밀하게 묘사해 줌을 해석적으로 확인하였다.

비선형 이동 경화모델을 이용한 십자형 필릿 용접부의 변형율 해석 (Notch Strain Analysis of Cruciform Welded Joint using Nonlinear Kinematic Hardening Model)

  • 김유일;김경수
    • 대한조선학회논문집
    • /
    • 제50권1호
    • /
    • pp.41-48
    • /
    • 2013
  • Several fatigue damages have recently been reported which cannot be resolved in the context of the existing fatigue design procedure, and they are suspected to be the cracks induced by the low cycle fatigue mechanism. To tackle the problem, a series of material tests together with fatigue tests have been carried out, and elasto-plastic notch strain analysis using nonlinear kinematic hardening model has been performed. The cyclic stress-strain curves are obtained and the nonlinear kinematic hardening model was calibrated based on the obtained material data. Also, the fatigue test with non-load-carrying cruciform fillet welded joint has been performed in low cycle fatigue regime. Then, the notch strain analyses have been carried out to find the precise elasto-plastic behavior of the material at the notch root of the cruciform joint. The variation of the material property from the base metal via HAZ up to the weld metal was taken into account using spatial variation of the material property. Then the detail elasto-plastic behavior of the welded joint subjected to the repeated cyclic loading has been investigated further through the comparison with the prediction with Neuber's rule. The calibration of the nonlinear kinematic hardening model and nonlinear notch strain analyses have been performed using the commercial FE program ABAQUS.

무보강 모살용접 각형강관 T형 접합부의 거동에 관한 실험적연구( II ) (An Experimental Study on the Behavior of Square Hollow Steel Section T-joints to be fillet-welded without Reinforcement)

  • 배규웅;문태섭
    • 한국강구조학회 논문집
    • /
    • 제8권3호통권28호
    • /
    • pp.35-45
    • /
    • 1996
  • The purpose of this paper is to investigate experimentally the strength and deformation of T-joints to improve the structural behavior of truss connection consisted in square hollow steel section. There are two-types to be changed in T-joint shape. One type is TP-series that a brace member is rotated to 45 degree, another type is TR-series that a chord member is rotated to 45 degree. The most important results obtained from the 2nd experiment on the T-joints is as follow; The yielding strength and initial stiffness of TP-series increase more than a current type(TS-series) in $0.6{\leq}{\beta}(d/D){\leq}0.7(0.85{\leq}{\beta}$'$(={\sqrt2}{\cdot}{\beta}){\leq}1.0)$.

  • PDF

Lifting lug의 설계 절차 및 강도해석 방법에 대한 고찰 (Design and strength analysis of lifting lugs)

  • 서순기;김경래;엄성섭;서용석
    • 대한조선학회 특별논문집
    • /
    • 대한조선학회 2011년도 특별논문집
    • /
    • pp.51-54
    • /
    • 2011
  • This paper presents methods for design and strength analysis of lifting lugs utilized in assembling, erection, and turning over of ship structures. Lifting lugs are designed in accordance with ASME BTH-1-2008; Design of Below-the-Hook Lifting Devices. Experimental tests for fillet welded joints were conducted to design weld size of lifting lugs and under-structures. The nonlinear finite element method, using MSC.Marc software, is employed for limit state assessment of lifting lugs in static loading conditions. The analysis considers nonlinearities in material properties and contact between lifting lug and pin.

  • PDF

용접(熔接)H형강(型鋼) 보의 국부좌굴(局部挫屈)에 관한 실험적(實驗的) 연구(硏究) (An Experimental Study on the Local Buckling of Welded H-Shape Steel Beam)

  • 김석중
    • 산업기술연구
    • /
    • 제1권
    • /
    • pp.9-16
    • /
    • 1981
  • In the steel Structural design, buckling is the main factor to determine size, particularly in compression member. Buckling may sometimes occur in the form of wrinkles in thin elements, such as webs, flanges, and other parts that make up a section. This phenomenon is called local buckling. The strength of the steel and the rigidity of the frame are considerably deteriorated by the local buckling. The specimens used for this experiments, H-Shape Steel beams composed by fillet-welding, are dessified classified into two groups, ie one for web test and another for flange fest. The aim of this study is to define the influences by the local bucking on the vesisting forces, deformation and the phenomena of the internal forces in the section, and to collect the basic data for design of steel beams.

  • PDF

수정 S-N곡선법을 이용한 용접연결부의 피로수명 추정 (Modified S-N Curve Method to Estimate Fatigue life of Welded Joints)

  • 양박달치;김미경
    • 한국해양공학회지
    • /
    • 제26권2호
    • /
    • pp.26-32
    • /
    • 2012
  • In this paper, the effects of irregular bead shapes on fatigue life were investigated. A modified S-N curve method was used to estimate the fatigue life, which considered the inherent multiaxiality caused by the geometrical feature produced by the welding process. The point method of the critical distance method was used to determine the fatigue effective stress. Three types of fillet joint models were tested in the fatigue experiments. For each model, real bead shapes were collected using a 3D laser scanner, and finite element analyses were performed. The results of the analyses with actual bead shapes were compared with those using an idealized bead shape model. The results of the present analytical methods showed good agreement with the experimental results.