• Title/Summary/Keyword: Filament fiber

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Residual Stress Comparison of Type III Hydrogen Tank by Curing Conditions (Type III 수소탱크 경화조건에 따른 잔류응력 비교)

  • Yong-Chul Shin
    • Composites Research
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    • v.37 no.1
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    • pp.15-20
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    • 2024
  • Since the residual stress of hydrogen tank is directly related to durability, it is very important to reduce it for safety. Type II~IV hydrogen tank are manufactured by the filament winding method, in which the fiber is impregnated with resin and wound around the liner. Residual stress in composite is affected by curing conditions and fiber tension etc. In this study, the effect of curing conditions on residual stress was analyzed when manufacturing a Type III hydrogen tank using carbon fiber filament winding process. First, the curing behavior of the epoxy resin was analyzed using a differential scanning calorimetry. Through this, the curing temperature was set to 140℃. During the same curing time, the specimens were cured under 2-stage curing condition that reached 140℃ earlier and a 4-stage curing condition that reached 140℃ later, respectively. After curing, the residual stress of the composite material was measured by the ring slitting method, and the experimental values were compared with numerical values. It was confirmed that there was a significant difference in residual stress according to the optimization of curing conditions.

Structural Analysis and Strain Monitoring of the Filament Wound Composite Motor Case used in KSR-III Rocket (KSR-III 삼단 복합재 연소관의 구조 해석 및 변형률 측정)

  • 박재성;김철웅;조인현;오승협;홍창선;김천곤
    • Composites Research
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    • v.14 no.6
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    • pp.24-31
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    • 2001
  • Filament wound structures such as pressure tanks, pipes and motor cases of rockets are widely used in the aerospace application. The determination of a proper winding angle and thickness is very important to decrease manufacturing difficulties and to increase structural efficiency. In this study, possible winding angles considering the slippage between a fiber and a mandrel surface are calculated using the semi-geodesic path equation. In addition, finite element analysis using ABAcUS are performed to predict the behavior of filament wound structures considering continuous change of winding angle along the dome part. The water-pressuring tests of 3rd stage motor case are performed to verify the analysis procedure. The strain gages are attached on the surface in the fiber direction. Progressive failure analysis is performed to predict the burst pressure and the weakest region of the motor case. The effect of reinforcement is also studied to increase its performance.

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Size Distribution of Airborne Fibers in Man-made Mineral Fiber Industries (인조광물섬유 산업에서 발생된 공기중 섬유의 크기 분포)

  • Shin, Yong Chul;Yi, Gwang Yong
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.15 no.3
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    • pp.213-220
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    • 2005
  • Penetration and health effect of fibers was related with their diameters and length. The purpose of this study is to characterize and compare the diameter and length of airborne man-made mineral fibers(MMMF) or synthetic vitreous fibers in the related industries. The average fiber length of the continuous filament glass, rock wool, refractory ceramic, and glass wool fibers production industries approximately 27, 28, 35, $50-105{\mu}m$. Airborne glass fibers were longest in all the type of MMMFs. The average diameters of airborne fibers generated from refractory ceramic, rock wool, glass wool, continuous filament glass fibers production industries were approximately 1.0, 1.6, 1.5-4 and $10{\mu}m$, respectively. The percentages of respirable fibers(<$3{\mu}m$) were 94% for RCFs, 73% for rock wool fibers, 61.0% for glass fibers, and 1.6% for filament glass fibers. The length of glass fibers were the longest in all types of fibers, and length of the others were similar. The refractory ceramic fibers were smallest in diameters and highest in fraction of respirable fibers.

Influence of Winding Patterns and Infiltration Parameters on Chemical Vapor Infiltration Behaviors of SiCf/SiC Composites (SiCf/SiC 복합체의 화학기상침착 거동에 미치는 권선 구조와 침착 변수의 영향)

  • Kim, Daejong;Ko, Myoungjin;Lee, Hyeon-Geun;Park, Ji Yeon;Kim, Weon-Ju
    • Journal of the Korean Ceramic Society
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    • v.51 no.5
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    • pp.453-458
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    • 2014
  • SiC and its composites have been considered for use as nuclear fuel cladding materials of pressurized light water reactors. In this study, a $SiC_f$/SiC composite as a constituent layer of SiC triplex fuel cladding was fabricated using a chemical vapor infiltration (CVI) process in which tubular SiC fiber preforms were prepared using a filament winding method. To enhance the matrix density of the composite layer, winding patterns, deposition temperature, and gas input ratio were controlled. Fiber arrangement and porosity were the main parameters influencing densification behaviors. Final density of the composites decreased as the SiC fiber volume fraction increased. The CVI process was optimized to densify the tubular preforms with high fiber volume fraction at a high $H_2$/MTS ratio of 20 at $1000^{\circ}C$; in this process, surface canning of the composites was effectively retarded.

Burst Performance Test of Filament Wound Kick Motor Case (필라멘트 와인딩으로 제작된 킥모터 연소관의 파열 성능 시험)

  • Yi, Moo-Keum;Kil, Gyoung-Sub;Cho, In-Hyun;Park, Jae-Sung;Kim, Joong-Suk
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.05a
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    • pp.183-186
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    • 2008
  • Both structural analysis and hydraulic test have been conducted to confirm the burst characteristics of filament wound solid motor case. Failure criteria have been defined with bursting above 150% of MEOP and failure in the cylinder. The results of analysis showed that filament fiber in the cylinder should be broken at about 2088psig. From a hydraulic test the same failure mode and the level of 2200psig of burst pressure have been proved. With these results, it is verified that a filament wound case meets burst requirements.

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Test Method to Evaluate the Fiber Material Properties of Filament Wound Composite Pressure Vessel (필라멘트 와인딩 복합재 압력용기의 섬유 방향 물성 평가 기법)

  • Hwang, Tae-Kyung;Park, Jae-Beom;Kim, Hyoung-Geun
    • Composites Research
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    • v.23 no.3
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    • pp.37-42
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    • 2010
  • The fiber material properties, elastic constant and strength, are the most important factors among the various material properties for the design of composite pressure vessel, because of it's dominant influence on the performance of composite pressure vessel. That is, the deformation and burst pressure of pressure vessel highly affected by the fiber material properties. Therefore, the establishment of test method for exact fiber material properties is a priority item to design a composite pressure vessel. However, the fiber material properties in filament wound pressure vessel is very sensitive on various processing variables (equipment, operator and environmental condition etc..) and size effect, so that it isn't possible to measure exact fiber material properties from existing test methods. The hydro-burst test with full scale pressure vessel is a best method to obtain fiber material properties, but it requires a enormous cost. Thus, this paper suggests a newly developed test method, hoop ring test, that is capable of pressure testing with ring specimens extracted from real composite pressure vessel. The fiber material properties from hoop ring test method showed good agreement with the results of hydro-burst test with full scale composite pressure vessels.