• Title/Summary/Keyword: Filament Winding

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Development of the Hybrid CFFT Pile (FRP-콘크리트 합성말뚝의 개발)

  • Choi, Jin-Woo;Joo, Hyung-Joong;Nam, Jeong-Hun;Yoon, Soon-Jong
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.1 no.2
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    • pp.20-28
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    • 2010
  • In this paper, new type CFFT (Concrete Filled FRP Tube) was suggested in order to improve the flexural stiffness. Since the existing CFFT was produced by filament winding process, re-bar for concrete may be necessary in order to ensure structural safety under flexure re-bar. In comparison with existing type CFFT, new type CFFT was reinforced by circular shaped pultrusion FRP without re-bar. Filament winding FRP was attached to the outer layer of pultrusion FRP. Structural behavior of new type CFFT filled with concrete (HCFFT) was investigated by the mechanical property test for the component element and the FE analysis. Furthermore, compressive strength of the HCFFT member based on the equation suggested in previous studies.

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A study on the variation of in-plane and out-of-plane properties of T800 carbon/epoxy composites according to the forming pressure (성형 압력에 따른 T800 탄소섬유/에폭시 복합재료의 평면 내.외 물성 변화에 대한 연구)

  • Park, Myong-Gil;Cho, Sung-Kyum;Chang, Seung-Hwan
    • Composites Research
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    • v.23 no.6
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    • pp.61-66
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    • 2010
  • In this paper, the variation of mechanical properties of T800 carbon/epoxy composites according to the forming pressure, which was referred to previous studies on a filament winding process, were investigated. The specimens of all the tests were fabricated by an autoclave de-gassing molding process controlling forming pressure (absolute pressures of 0.1MPa, 0.3MPa, 0.7MPa including vacuum) and water jet cutting after fabricating composite laminates. Various tensile tests were performed for in-plane properties and interlaminar properties were also measured by using Iosipescu test jig. Fiber volume fraction was measured to correlate the property variation and the forming pressure. This properties are expected to be utilized in the design of Type III pressure vessel for hydrogen vehicles which uses the same carbon fiber (T800 carbon fiber) for the filament winding process.

Development and Evaluation of Large Scale Composite Lattice Structures (대형 복합재 격자구조체 개발 및 평가)

  • Kim, Donggeon;Doh, Youngdae;Kim, Gensang;Kim, Myungjoo;Lee, Sangwoo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.25 no.6
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    • pp.74-86
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    • 2021
  • The composite lattice structure is a structure that supports the required load with the minimum weight and thickness. Composite lattice structure is manufactured by the filament winding process using impregnating high-strength carbon fiber with an epoxy resin. Filament winding process can laminate and manufacture only structurally necessary parts, composite lattice structure can be applied to aircraft fuselages, satellite and launch vehicles, and guided weapons to maximize weight reduction. In this paper, the development and evaluation of the composite lattice structure corresponding to the entire process from design, analysis, fabrication, and evaluation of large-scale cylindrical and conical composites lattice structure were performed. To be applicable to actual projectiles and guided weapons, we developed a cylindrical lattice structure with a diameter of 2,600 mm and a length of 2,000 mm, and a conical lattice structure with an upper diameter of 1,300 mm, a lower diameter of 2,500 mm, and a length of 900 mm. The performance of the developed composite lattice structure was evaluated through a load test.

Residual Stress Comparison of Type III Hydrogen Tank by Curing Conditions (Type III 수소탱크 경화조건에 따른 잔류응력 비교)

  • Yong-Chul Shin
    • Composites Research
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    • v.37 no.1
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    • pp.15-20
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    • 2024
  • Since the residual stress of hydrogen tank is directly related to durability, it is very important to reduce it for safety. Type II~IV hydrogen tank are manufactured by the filament winding method, in which the fiber is impregnated with resin and wound around the liner. Residual stress in composite is affected by curing conditions and fiber tension etc. In this study, the effect of curing conditions on residual stress was analyzed when manufacturing a Type III hydrogen tank using carbon fiber filament winding process. First, the curing behavior of the epoxy resin was analyzed using a differential scanning calorimetry. Through this, the curing temperature was set to 140℃. During the same curing time, the specimens were cured under 2-stage curing condition that reached 140℃ earlier and a 4-stage curing condition that reached 140℃ later, respectively. After curing, the residual stress of the composite material was measured by the ring slitting method, and the experimental values were compared with numerical values. It was confirmed that there was a significant difference in residual stress according to the optimization of curing conditions.

Development of Design Program for Composite Pressure Vessel Type-4 (복합재료 압려용기 Type-4 설계 프로그램 개발)

  • Lee Ho Yong;Joe Chee Ryong
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.224-227
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    • 2004
  • A computer program for composite pressure vtlssel design is developed. In-puts are : material-property(young's modulus, shear modulus, tensile strength, poisson's ratio, density), operating pressure, burst pressure, liner thickness, boss diameter, boss weight and number of helical angles. Out-puts are; thickness of each layer, weight of the vessel, dimension of the vessel, inner volume, dome-shape and helical winding angle. Also filament winding angles can be selected various kinds of utilizing virtual boss diameter.

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Internal Strain Monitoring of Filament Wound Pressure Tanks using Embedded Fiber Bragg Grating Sensors (삽입된 광섬유 브래그 격자 센서를 이용한 필라멘트 와인딩된 복합재료 압력탱크의 내부 변형률 모니터링)

  • Kim, C.U.;Park, S.W.;Park, S.O.;Kim, C.G.;Kang, D.H.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.17-20
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    • 2005
  • In-situ structural health monitoring of filament wound pressure tanks were conducted during water-pressurizing test using embedded fiber Bragg grating (FBG) sensors. We need to monitor inner strains during working in order to verify the health condition of pressure tanks more accurately because finite element analyses on filament wound pressure tanks usually show large differences between inner and outer strains. Fiber optic sensors, especially FBG sensors can be easily embedded into the composite structures contrary to conventional electric strain gages (ESGs). In addition, many FBG sensors can be multiplexed in single optical fiber using wavelength division multiplexing (WDM) techniques. We fabricated a standard testing and evaluation bottle (STEB) with embedded FBG sensors and performed a water-pressurizing test. In order to increase the survivability of embedded FBG sensors, we suggested a revised fabrication process for embedding FBG sensors into a filament wound pressure tank, which includes a new protecting technique of sensor heads, the grating parts. From the experimental results, it was demonstrated that FBG sensors can be successfully adapted to filament wound pressure tanks for their structural health monitoring by embedding.

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Dynamic Characteristics Analysis of Filament-wound Composite Towers for Large Scale Offshore Wind-Turbine (대형 해상풍력발전용 필라멘트 와인딩 복합재 타워의 동적 특성에 관한 연구)

  • Han, Jeong-Young;Hong, Cheol-Hyun;Jeong, Jae-Hun;Moon, Byong-Young
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.4
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    • pp.55-60
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    • 2012
  • The purpose of this study is to investigate the buckling load of filament-wound composite towers for large scale wind-turbine using finite element method(FEM). To define material properties, we used both the effective property method and the stacking properties method. The effective properties method is to assume that composite consists of one ply. The stacking properties method is to assume that composite consists of some stacked plies. First, linear buckling analysis of the tower, filament-wounded with angles of [${\pm}30$] was carried out by two methods for composite material properties, the stacking method and the effective method. and FE analysis was performed for the composite towers according to filament winding angles of [${\pm}30$], [${\pm}45$], [${\pm}60$]. FE analysis results using the stacking properties of the composite were in good agreement with the results by the effective properties. The difference between FEM results by material properties methods was approximately 0~2.3% in buckling Analysis and approximately 0~0.6% in modal analysis. And above the angle of [${\pm}60$], there was a little change of buckling load.

Modal Analysis of Filament-wound Composite Towers for Large Scale Wind-Turbine (대형 풍력 발전용 필라멘트 와인딩 복합재 타워의 고유 진동수 해석에 관한 연구)

  • Hong, Gheol-Hyun
    • Journal of Ocean Engineering and Technology
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    • v.25 no.2
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    • pp.73-78
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    • 2011
  • The purpose of this study was to investigate the natural frequency of filament-wound composite towers for large scale wind-turbines using the finite element method (FEM). To define the material properties, we used both the effective property method and the stacking properties method. The effective properties method assumes that a composite consists of one ply. The stacking properties method assumes that a composite consists of several stacked plies. First, a modal analysis of the tower, filament-wound with angles of $[{\pm}30]$, was carried out using the two methods for composite material properties, the stacking method and effective method. Then, an FE analysis was performed for composite towers using filament winding angles of $[{\pm}30]$, $[{\pm}45]$, and $[{\pm}60]$. The FE analysis results using the stacking properties of the composite were in good agreement with the results from the effective properties method. The difference between the FEM and material properties methods was approximately 0~0.6%