• Title/Summary/Keyword: Filament Winding

Search Result 171, Processing Time 0.027 seconds

KSR-III 복합재 가압탱크의 설계 및 제작

  • Kong, Cheol-Won;Yoon, Chong-Hoon;Jang, Young-Soon;Yi, Yeong-Moo
    • Aerospace Engineering and Technology
    • /
    • v.2 no.2
    • /
    • pp.124-132
    • /
    • 2003
  • This paper described the structural design and the fabrication procedure of KSR-III composite pressure tank. The type of the composite pressure tank was COPV(Composite Overwrapped Pressure Vessel). A non-load sharing liner was made of aluminum 6061-0 and the liner provided a helium gas seal. The composite pressure tank was winded using T700 carbon/epoxy on the liner. Because the aluminum liner was thin, multiple cure cycles were applied to the filament winding technique. The multiple cure cycles prevented the liner-cylinder from losing a circular shape. A fitting force at the metallic boss was spread to the carbon fiber by a boss ring. The boss ring also prevented a local deformation at the boss part.

  • PDF

Burst Prediction of Hoop Winding Composite Case with Metal Liner (금속라이너를 가진 후프 와인딩 복합재 연소관의 파열예측)

  • Han, Houkseop;Kim, Hyung-kun;Lee, Young-won
    • Journal of the Korean Society of Propulsion Engineers
    • /
    • v.19 no.5
    • /
    • pp.78-83
    • /
    • 2015
  • In the composite case, the first ply failure is considered total failure of the case. When the case is constructed by filament winding over a metal liner, the first ply failure does not necessarily mean total failure of the case. In this study, we compared the results through finite element analysis and burst test to predict the burst pressure of the hybrid case (filament-wound composite case with metal liner). Through it predicts the burst pressure of the hybrid case, we can determine the thickness of the metal liner and composite.

Design Optimization of Complex Loaded Tower Using Composite Materials in Off and On Shore (복합재료를 이용한 Off/On Shore에서의 복합하중을 받는 Tower에 대한 최적설계)

  • Son, Choong-Yul;Byun, Hyo-In;Kim, Sung-Jun
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
    • /
    • 2002.10a
    • /
    • pp.289-294
    • /
    • 2002
  • Unlike Tubular Steel Tower, This Composite Material Tower is a low-technology Component, whose design is easy to optimize, and which therefore during the design process-lends itself easily as an object for possible cost reduction at very little effort. This may come in useful as the cost of a tower usually significant part of the total cost of a structure. This paper is written by the Composite Materials Tower which loaded Complex loading in Off and On shore. This Composite Material Tower is made by the Method of Filament Winding, and the Component of Composite Material is used by the Roving RS220PE-535. When it loaded Complex trading, there is a results which is bigger than steel tower deflection. We controlled this 1a18e deflection by stiffeners which has thickness 20mm. At last, Off and On Shore Tower which used Composite Materials is compared with Off and On Shore Tower which used Steel.

  • PDF

A Study on Design of Type IV Hydrogen Pressure Vessels with Filament Winding Method (필라멘트 와인딩 공법을 적용한 타입 IV 수소 압력용기 설계 연구)

  • Sungjin Ahn;Hyunbum Park
    • Journal of Aerospace System Engineering
    • /
    • v.17 no.6
    • /
    • pp.127-132
    • /
    • 2023
  • In this study, designing of a Type 4 pressure vessel using the filament winding method was conducted. In order to prevent leakage in consideration of the design of the hydrogen storage tank, a liner was designed by applying high-density polyethylene (HDPE), and the composite structure was designed by stacking carbon/epoxy in the hoop and helical directions. As a theoretical approach, the angle of the helical fiber and fiber thickness of each hoop and helix were designed. The safety of the design was verified using the commercial software ANSYS.

Stress-strain Relations of Concrete Confined with Tubes Having Varying GFRP Layers (수적층 및 필라멘트 와인딩을 이용한 GFRP튜브로 구속된 콘크리트의 압축 거동)

  • Lee, Sung Woo;Choi, Sokhwan
    • KSCE Journal of Civil and Environmental Engineering Research
    • /
    • v.28 no.6A
    • /
    • pp.861-872
    • /
    • 2008
  • Concrete-filled glass fiber reinforced polymer tubes are often used for marine structures with the benefit of good durability and high resistance against corrosion under severe chemical environment. Current research presents results of a comprehensive experimental investigation on the behavior of axially loaded circular concrete-filled glass fiber reinforced polymer tubes. This paper is intended to examine several aspects related to the usage of glass fiber fabrics and filament wound layers used for outer shell of piles subjected to axial compression. The objectives of the study are as follows: (1) to evaluate the effectiveness of filament winding angle of glass fiber layers (2) to evaluate the effect of number of GFRP layers on the ultimate load and ductility of confined concrete (3) to evaluate the effect of loading condition of specimens on the effectiveness of confinement and failure characteristics as well, and (4) to propose a analytical model which describes the stress-strain behavior of the confined concrete. Three different types of glass fiber layers were chosen; fabric layer, ${\pm}45^{\circ}$ filament winding layer, and ${\pm}85^{\circ}$ filament winding layer. They were put together or used independently in the fabrication of tubes. Specimens that have various L:D ratios and different diameters have also been tested. Totally 27 GFRP tube specimens to investigate the tension capacity, and 66 concrete-filled GFRP tube specimens for compression test were prepared and tested. The behavior of the specimens in the axial and transverse directions, failure types were investigated. Analytical model and parameters were suggested to describe the stress-strain behavior of concrete under confinement.

Preparation and Properties of Functional PET Textured Yarn Coated with Aromatic Polymer (아로마틱 고분자를 적용한 기능성 PET 가공사 제조 및 특성)

  • Ahn, Dajeong;Choi, Chulhoon;Lee, Jaewoong;Lee, Sang Oh
    • Textile Coloration and Finishing
    • /
    • v.29 no.3
    • /
    • pp.148-154
    • /
    • 2017
  • Many researches have been made on the processing technology of Poly(ethylene terephthalate) (PET), which is widely used for clothing and non-clothing applications. In this study, we coated PET filaments with m-aramid resin to improve heat resistance and antimicrobial properties. In order to enhance adhesion between PET and m-aramid polymer, the adhesive polymer was coated on the PET filaments using a winding speed of 100m/min and then treated with m-aramid. Scanning electron microscopy was used to analyze the surface of the adhesive polymer and m-aramid treated PET filament. The change of initial degradation temperature according to treatment was confirmed by thermogravimetric analysis. Antimicrobial activity analysis using bacterial reduction method showed that PET filament treated with adhesive polymer and m-aramid had an increased antibacterial effect compared to untreated PET filament.

Design and Structural Analysis of Type 4 Composite Pressure Vessel Fitted in Spare Tire Well (스패어 타이어 웰 부에 설치되는 Type 4 복합재료 압력용기 설계 및 구조해석)

  • LIM, TAE-HOON;BYUN, JONG-IK;CHO, MIN-SIK;KIM, HAN-SANG
    • Transactions of the Korean hydrogen and new energy society
    • /
    • v.29 no.6
    • /
    • pp.570-577
    • /
    • 2018
  • Composite pressure vessels made through filament winding are widely used in various fields. Numerous studies regarding composite pressure vessels have been conducted in the automotive industry to improve the space efficiency of trunks as well as the fuel efficiency. Compared with steel liquefied petroleum gas (LPG) vessels used in the conventional LPG vehicles, the use of type 4 composite pressure vessels has advantages in terms of reduction of the weight of vehicles. This study focused on development of type 4 composite pressure vessels that can be installed in the spare tire well. Those type 4 composite pressure vessels are designed with torispherical dome shapes instead of geodecis dome shapes because of the space limitation. To reduce deformation due to the stresses in the axial direction of the vessels, thereby securing the safety of the container, the reinforcing bar concept was applied. A structural analysis software, ABAQUS, confirmed the effect of the reinforcing bar on the axial deformation through the type 4 composite pressure vessel. As a result, the final winding angle of the composite layer was analyzed by applying $26^{\circ}/28^{\circ}/26^{\circ}/28^{\circ}/26^{\circ}/88^{\circ}$ The tensile stress was 939.2 MPa and the compressive stress was 249.3 MPa.

Comparison of Mechanical Properties on Helical/Hoop Hybrid Wound HNT Reinforced CFRP Pipe with Water Absorption Behavior (CFRP 파이프의 와인딩 적층 패턴 설계 및 HNT 나노입자 보강에 따른 수 환경에서의 기계적 물성 평가)

  • Choi, Ji-Su;Park, Soo-Jeong;Kim, Yun-Hae
    • Composites Research
    • /
    • v.34 no.3
    • /
    • pp.174-179
    • /
    • 2021
  • Currently, fluid transfer steel pipes take a lot of time and expense to maintain all facilities due to new construction and painting or corrosion and aging. Therefore, this study was conducted for designing a CFRP pipe structure with high corrosion resistance and chemical resistance as a substitute for steel pipes. The helical/hoop pattern was cross-laminated to improve durability, and HNT was added to suppress the moisture absorption phenomenon of the epoxy. The HNT/CFRP pipe was manufactured by a filament winding process, and performed a mechanical property test, and a moisture absorption test in distilled water at 70℃. As a result, the highest bending strength was obtained when the hoop pattern was laminated with a thickness equivalent to 0.6% of the pipe. The 0.5 wt% HNT specimen had the highest moisture absorption resistance. Also, the delamination phenomenon at the interlayer interface was delayed, resulting in the lowest strength reduction rate.

Behaviors of Mechanical Properties of Filament-Winding-Laminated Composites due to Environmental Aging (필라멘트 와인딩 복합재의 환경노화에 따른 기계적물성 평가)

  • Choi Nak-Sam;Yun Young-Ju;Lee Sang-Woo;Kim Duck-Jae
    • Proceedings of the Korean Society of Propulsion Engineers Conference
    • /
    • 2006.05a
    • /
    • pp.31-35
    • /
    • 2006
  • Degradation characteristics of filament-winded composites due to accelerated environmental aging have been evaluated under high temperature, water immersion and thermal impact conditions. Two kinds of laminated composites coated by an urethane resin have been used: carbon-fiber reinforced epoxy(T700/Epon-826, CFRP) and glass-fiber reinforced phenolic (E-glass/phenolic, GFRP). For tensile strength of $0^{\circ}$ composites, CFRP did high reduction by 25% under the influence of high temperature and water while CFRP showed little degradation. However for water-immersed $90^{\circ}$ composites both CFRP and GFRP showed high reduction in tensile strength. Bending strength and modulus of $90^{\circ}$ composites were largely reduced in water-immersion as well as high temperature environment. Urethane coating on the composite surface improved the bending properties by 20%, however hardly showed such improvement for water-immersed $90^{\circ}$ composites.

  • PDF

A Study on the Nonlinear Structural Behavior of a High-Pressure Filament Wound Composite Vessel (소형 복합재료 고압력 용기에 대한 비선형적 구조거동에 관한 연구)

  • 황경정;박지상;정재한;김태욱
    • Proceedings of the Korean Society For Composite Materials Conference
    • /
    • 2002.10a
    • /
    • pp.10-14
    • /
    • 2002
  • Structural behavior of high-pressure composite vessels of TYPE 3 (full-wrapped over a seamless aluminum liner) was studied through numerical simulations based on 3D nonlinear finite element method. Under high-pressure loading, a TYPE 3 composite vessel shows material nonlinearity due to elastic-plastic deformation of aluminum liner, and mismatch of deformation at the junction of cylinder and dome causes geometrical nonlinearity. Finite element modeling and analysis technique considering this nonlinearity was presented, and a pressure vessel of 6.8L of internal volume was analyzed. Design specification to satisfy requirements was determined based on analysis results.

  • PDF