• Title/Summary/Keyword: Field failure data analysis

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On a Study of Reliability-Based MTTF Derivation and Parts Requirement Prediction for Securing Safety of Robot-Based Cargo Loading System (화물 상차 로봇 시스템의 안전성 확보를 위한 신뢰성 기반 MTTF 도출 및 부품소요량 예측 연구)

  • Myung-Sung Kim;Young-Min Kim
    • Journal of the Korea Safety Management & Science
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    • v.25 no.1
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    • pp.15-21
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    • 2023
  • In modern society, the delivery service market has grown explosively due to rapid changes in social structure and the recent COVID-19 pandemic. Therefore, various problems such as injury to workers and an increase in human accidents are occurring due to the loading and unloading of parcels. In order to solve this problem, domestic company n is developing a "robot-based cargo loading and unloading system". In developing a new technology system, quantitative reliability targets should be set for efficient operation and development. In this paper, reliability analysis was conducted through field data for the pneumatic gripper of the "robot-based cargo loading system". The reliability of the failure data was analyzed to estimate the distribution parameters and MTTF. Random data was derived for the probability of occurrence of a failure with the estimated value. By repeating the simulation to predict the number and year of failures according to the estimated parameters of the probability distribution, it was proposed as a method that reflects realistic probabilities rather than calculating with simple arithmetic using the average MTTF previously used in the field.

Analysis of Operational Availability under Changing Failure Rate and Supportability (무기체계의 고장률과 지원수준의 변화에 따른 운용가용도 변화 분석)

  • Tak, Jung Ho;Jung, Won
    • Journal of Applied Reliability
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    • v.18 no.1
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    • pp.1-7
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    • 2018
  • Purpose: Maintaining appropriate operational availability (Ao) is a key element of combat victory, but estimates vary according to estimation methods. The purpose of this study is to improve the accuracy of estimating operational availability by tracing the changes of the weapon system's failure rate, repair rate, and the level of logistic support. Methods: In order to track the change in the operating availability, the MDT (mean down time) is modeled by adding the repair time and the ALDT (administration and logistic delay time) to the service time. Results: Using the field data of the weapon system A operated by the ROKAF, the failure rate follows a non-homogeneous Poisson process that changes with time, and it is modeled considering the changing repair rate and the logistic support time. Conclusion: The accuracy of the analytical results was verified by comparing the actual operating data with the estimated availability. The results of this study can be used to track and evaluate the availability in a realistic situation where the failure rate and maintenance rate continuously change in operating environment.

The Comparative Software Reliability Model of Fault Detection Rate Based on S-shaped Model (S-분포형 결함 발생률을 고려한 NHPP 소프트웨어 신뢰성 모형에 관한 비교 연구)

  • Kim, Hee Cheul;Kim, Kyung-Soo
    • Convergence Security Journal
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    • v.13 no.1
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    • pp.3-10
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    • 2013
  • In this paper, reliability software model considering fault detection rate based on observations from the process of software product testing was studied. Adding new fault probability using the S-shaped distribution model that is widely used in the field of reliability problems presented. When correcting or modifying the software, finite failure non-homogeneous Poisson process model was used. In a software failure data analysis considering the time-dependent fault detection rate, the parameters estimation using maximum likelihood estimation of failure time data and reliability make out.

Storage Lifetime Prediction of Zr-Ni Delay System in Fuze K510 for High Explosive Shell (충격신관 K510용 Zr-Ni계 지연관의 저장수명 예측)

  • Park, Byung-Chan;Chang, Il-Ho;Back, Seung-Jun;Son, Young-Kap;Jung, Eun-Jin;Hwang, Taek-Sung
    • Journal of the Korea Institute of Military Science and Technology
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    • v.12 no.6
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    • pp.719-726
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    • 2009
  • A delay system in fuze for high explosive shell is an important safety device, but failure in the delay system usually causes failure of the shell. Root-cause analysis of failure in the delay system is required since failure in over 10-years stored delay system recently occurs. In this paper, failure in the delay system was reproduced experimentally to examine aged characteristics of the delay system, and the failed delay system shows the same characteristics as ones of failed delay systems in field. Based on the reproduced experiments, accelerated life testings and the data analysis of failure times of delay systems were performed to predict the storage lifetime.

Life Analysis of Relays based on Life Prediction Method (수명예측 방법에 따른 계전기의 수명분석)

  • Shin, Kun-Young;Lee, Duk-Gyu;Lee, Hi Sung
    • Journal of the Korean Society of Safety
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    • v.27 no.4
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    • pp.115-120
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    • 2012
  • In order to establish preventive maintenance standards through analysis & reliability prediction of about 60,000pcs of 20kindsof relays and contractors used for Seoul subway trains, several life prediction methodologies were applied. Firstly, Occurrence, Severity, Detection were defined and predicted by applying operation characteristic of EMU to the number of actions of relays & contactors which the manufacturers generally offer as the life cycle data. Secondly, failure distribution and average life of parts were analyzed through interpretation of field data based on a lot of experience which had built up in the field for a long time. Finally, using the 217PLUS standard as a reliability prediction program, comparative analysis of use reliability and inherent reliability was done through reliability prediction at the part level and system level.

A Comparative Study on Software Reliability Model for NHPP Intensity Function Following a Decreasing Pattern (강도함수가 감소패턴을 따르는 NHPP 소프트웨어 신뢰모형에 관한 비교 연구)

  • Kim, Hee Cheul;Kim, Jong Buam;Moon, Song Chul
    • Journal of Information Technology Applications and Management
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    • v.23 no.4
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    • pp.117-125
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    • 2016
  • Software reliability in the software development process is an important issue. In infinite failure non-homogeneous Poisson process software reliability models, the failure occurrence rates per fault. can be presented constant, monotonic increasing or monotonic decreasing pattern. In this paper, the reliability software cost model considering decreasing intensity function was studied in the software product testing process. The decreasing intensity function that can be widely used in the field of reliability using power law process, log-linear processes and Musal-Okumoto process were studied and the parameter estimation method was used for maximum likelihood estimation. In this paper, from the software model analysis, we was compared by applying a software failure interval failure data considering the decreasing intensity function The decreasing intensity function model is also efficient in terms of reliability in the arena of the conservative model can be used as an alternating model can be established. From this paper, the software developers have to consider life distribution by preceding information of the software to classify failure modes which can be gifted to support.

The Evaluation of Inspection Period based on Reliability in Railway Traction Power Systems (철도급전시스템의 신뢰도기반 점검주기 산정)

  • Kim, Hyungchul
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.8
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    • pp.1177-1183
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    • 2013
  • In this paper, the analysis of inspection period bases on reliability is suggested in the field of traction power system. Even though there are several maintenance models, the most commonly used maintenance assessment has been focused on time based maintenance in real traction power systems. The maintenance intervals are selected on the basis of long-time experience. It ensures high availability and exact planning of staff. Reliability centered maintenance, which evaluates criticality and severity of each failure mode, achieves the operation, maintenance, and cost-effective improvement that will manage the risks of equipment. This paper deals with electrification in railway inspection frequency and applied reliability based inspection frequency instead of constant intervals. The distribution function of failure rate in traction power system belongs to Weibull function. Also, the fault data and the number of installed equipments for electrifications are collected. The failure history is investigated and classified in detail. Though these complicated procedures, it contribute to extend equipment lifetime and to reduce maintenance costs.

A Study on Reliability Analysis of Electric Railway Catenary System using FMECA (FMECA를 통한 전차선로 가선시스템의 신뢰도 분석에 관한 연구)

  • Youn, Eung-Kyu;Choi, Kyu-Hyoung
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.11
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    • pp.1618-1625
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    • 2015
  • The reliability of catenary system is very important for uninterrupted train operation as it supplies electric power to train without redundant facilities. This paper provides a systematic approach to the reliability analysis of the catenary system based on FMECA procedures defined by global standards such as MIL Std 1692a and IEC 60812. Field failure data collected from the operation and maintenance of high-speed railway catenary system for 9 years are used to derive critical failure modes and to evaluate the criticality of the failure modes. Evaluation of the criticality are carried out by quantitative procedures defined by MIL Std 1692a and by criticality matrix defined by IEC 60812. FMECA results suggests that three critical failure modes should be checked carefully during maintenance work, which include strand break of dropper and voltage equalizing wire, power supply failure of feeder. Maintenance procedure of catenary system in order of importance is suggested too. These results can be applied to maintenance planning and design of catenary system to improve the reliability of electric railway system.

A Study on the Reliability Prediction and Lifetime of the Electrolytic Condenser for EMU Inverter (전동차 인버터 구동용 전해콘덴서의 신뢰도예측과 수명 연구)

  • Han, Jae-Hyun;Bae, Chang-Han;Koo, Jeong-Seo
    • Journal of the Korean Society of Safety
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    • v.29 no.1
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    • pp.7-14
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    • 2014
  • Inverter module, which feeds the converted power to the traction motor for EMU. Consists of the power semiconductors with their gate drive unit(GDU)s and the control computer for driving, voltage, current and speed controls. Electrolytic condenser, connected to the gate drive unit and a core component to drive the power semiconductor, has problems such as reduction in lifetime and malfunction caused by electrical and mechanical characteristic changes from heat generation during high speed switching for generation of stable power. In this study, To check the service life of electrolytic condenser, the test was carried out in two ways. First, In the case of accelerated life testing of condenser, the Arrhenius model is a way of life testing. Another way is to analyze the reliability of the failure data by the method of parametric data analysis. Eventually, life time by accelerated life test than a method of failure data analysis(Weibull distribution) was found to be slightly larger output.

A Study on Data Mapping for Integrated Analysis of Railway Safety Data (철도 위험관리 데이터 연계 분석을 위한 기준 데이터 매핑 연구)

  • Byun, Hyun-Jin;Lee, Yong-Sang
    • Journal of the Korean Society for Railway
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    • v.20 no.5
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    • pp.703-712
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    • 2017
  • The railway system is an interface industry that can be safely operated by organically operating the lines, vehicles, controls, etc. Various data are generated in the operation and maintenance activities of the railway system. These data are utilized in cooperation with safety and maintenance activities in each field, but amount of data is insufficient for data analysis of safety management due to relevant data being produced without any synchronous criteria such as time or space. In particular, reference data such as location and time of failure data for each field are set to different criteria according to the work characteristics in each field. So, it is not easy to analyze data integrally based on location and time. Therefore, mapping of reference data can be required for integrated analysis of data defined in different formats. By selecting data mapping tools and verifying the results of safety relevant data with the same criteria, the purpose of this paper is to enable integrated analysis of railway safety management data occurring in different fields based on location and time.