• Title/Summary/Keyword: Fiber-reinforced composite material

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A Study on the Cutting Characteristics of the Glass Fiber Reinforced Plastics by Drill Tools

  • Park, Jong-Nam;Cho, Gyu-Jae
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.1
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    • pp.11-15
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    • 2007
  • Composite materials are widely used to make all kinds of machine parts, internal and structural materials of cars, aerospace components, building structures, ship materials, sporting goods and others, It is worth while to use composite space substitute material in various applications when compared with others. But the use of composite material is limited in the field of the mechanical processing because of the difficulties in processing. Thus, it is proved that the surface is rough at the in and out sections of the hole processing when the GFRP is machined with HSS drill in the vertical machining center. And it is observed that the more it is processed, the more the fluid type long chip is changed into the powdered chip.

A Study on the Processing of Long Fiber-Reinforced Composite Materials for Thermoforming On the Correlation Coefficient between Separation and Orientation (Thermoforming용 長纖維强化 複合材料의 成形工程에 관한 硏究 分離$\cdot$配向의 相關계수)

  • 이동기;김정락;김상필;이우일;김이곤
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.5
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    • pp.1106-1114
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    • 1993
  • A composite material is composed of a reinforcement and a matrix, which determine mechanical characteristics of the molded part. There is no doubt that the properties of a composite material depend not only on the characteristics of the matrix but also on the structure of glass fiber mat and a fiber type of reinforcement. Therefore it is very important to study the composites of reinforcement and the matrix, and to control the fiber type in the process of molding of composite materials. In this study, the specimen was made of a glass fiber mat of 6-7mm thickness by scattering it in the air after cutting the glass fiber mat with needle punching makes change according to the type of needle and the number of times of stretching. First the sheet was made by means of a hot-press after accumulating a matrix and a glass fiber according to each mat structure of glass fiber. It was heated the manufactured sheet with the dry oven and molded it a secondary high temperature compression by a 30 ton oilhydraulic press. A definition of a correlation coefficient is showed up during this period and find it out with the relation of the fiber-matrix separation and the fiber orientation. We studied effects of the glass fiber mat structures on the correlation coefficient.

Drilling Characteristics of Glass Fiber Reinforced Polyester (유리섬유 강화 폴리에스터의 드릴가공 특성)

  • 김성일
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.90-95
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    • 2000
  • Today fiber composite materials are routinely used in such wide applications as ships automobiles aircraft space vehi-cles containers sporting goods and appliances. The current knowledge of machining glass fiber reinforced polyester com-posites unfortunately is inadequate for its optimum utilization in many applications. Therefore This paper deals with drilling characteristic of glass fiber reinforced polyester composites. In the drilling of glass fiber reinforced polyester the quality of the cut surfaces is strongly dependent on the drilling parameters. drilling tests were carried out on glass fiber reinforced polyester using standard HSS tools. The material containing random chopped strand fibers and woven roving was fabricated by hand lay-up The entrance and exit surface of the holes was examined. The cutting force was also mea-sured to analyze the drilling characteristics,.

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Experiment on Flexural Analysis of RC Beams Strengthened with Composite Material Panel (복합재료 패널로 보강된 철근 콘크리트 보의 휨 실험)

  • Kim, Jin-Man;Jung, Mi-Roo;Lee, Jae-Hong;Yoon, Kwang-Sup
    • Journal of Korean Association for Spatial Structures
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    • v.10 no.2
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    • pp.117-126
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    • 2010
  • Experiment on flexural analysis of RC beams strengthened with composite material panel is presented. Recently, the strengthening of reinforced concrete structures using advanced fiber reinforced plastic (FRP) composites, and in particular the behavior of FRP-reinforced concrete structure is topic that has become very popular because of good corrosion resistance and easy for site handling due to their light weight. In this study, an efficient computational analysis using ABAQUS to predict the ultimate moment capacity of reinforced concrete beams strengthened with FRP is presented. Test parameters in this study are the shape of fiber arrangement (LT, DB, DBT) and the number of carbon fiber sheets (2ply, 3ply). When comparing with results of the analytical model, results of the experiments show similar values. Furthermore, reinforced concrete beam with FRP obtains improved effects for ultimate strength.

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Experimental and numerical investigation of fiber-reinforced slag-based geopolymer precast tunnel lining segment

  • Arass Omer Mawlod;Dillshad Khidhir Hamad Amen Bzeni
    • Structural Engineering and Mechanics
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    • v.89 no.1
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    • pp.47-59
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    • 2024
  • In this study, a new sustainable material was proposed to prepare precast tunnel lining segments (TLS), which were produced using a fiber-reinforced slag-based geopolymer composite. Slag was used as the geopolymer binder. In addition, polypropylene and carbon fibers were added to reinforce TLSs. TLSs were examined in terms of flexural performance, load-deflection response, ductility, toughness, crack characteristics, and tunnel boring machine (TBM) thrust force. Simultaneously, numerical simulation was performed using finite element analysis. The mechanical characteristics of the geopolymer composite with a fiber content of 1% were used. The results demonstrated that the flexural performance and load-deflection response of the precast TLSs were satisfactory. Furthermore, the numerical results were capable of predicting and realistically capturing the structural behavior of precast TLSs. Therefore, fiber-reinforced slag-based geopolymer composites can be applied as precast TLSs.

Mechanism of stopping crack propagation in continuous fiber reinforced selfhealing ceramic

  • Jang-Won Lee;Ki-woo Nam;Wataru Nakao
    • Journal of Ceramic Processing Research
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    • v.21 no.2
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    • pp.200-207
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    • 2020
  • The self-healing fiber-reinforced composite (abbreviation: shFRC) was made by adding SiC, a self-healing material, between an Al2O3 matrix and an Al2O3 continuous fiber. shFRC has the characteristic of healing the reduced strength by self-healing. The purpose of this study was to evaluate the damage and healing of new composite material, shFRC, and define new failure criteria. The test method used in this study was a high temperature creep test. The interface fracture behavior with time was investigated by analyzing the creep rate. The creep test conditions were 137 MPa and 150 MPa at 1,000 ℃, and 68.5 MPa, 100 MPa, and 137 MPa at 1,200 ℃, respectively. As a result, the crack propagation of 1,000 ℃ was stopped by healing, and the creep rate was zero. The crack healing part was higher than the strength before the crack formation. Due to the rapid hardening of the interface and the decrease in strength of the fiber, delayed fracture behavior was not observed at 1,200 ℃. If the crack is stopped by self-healing at a constant load, shFRC can use that load stress as the allowable stress. However, when the reaction rate of the interface is markedly rapid, crack propagation is difficult to control.

Convergence Study on Composite Material of Unidirectional CFRP and SM 45C Sandwich Type that Differs in Stacking Angle (적층각도가 다른 단방향 CFRP와 SM45C샌드위치형 복합재료에 관한 융합적 연구)

  • Park, Jae-Woong;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.8 no.7
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    • pp.231-236
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    • 2017
  • In this study, the inhomogeneous material composed of CFRP(carbon fiber reinforced plastic) and structural metal of SM45C is used for the light material. The finite element analysis on the basis of compact tension test was carried out by using the composite material for sandwich type bonded with the unidirectional CFRP that differs in fiber stacking angle at both sides with the core of SM 45C. CT test is the representative method to confirm the fracture behaviour due to crack in material under the load. The effect on crack and hole must be investigated in order to apply inhomogeneous material to mechanical structure. As the result of this study, the fracture behaviour by CT test of the composite material for sandwich was studied by simulation analysis. The sandwich composite of unidirectional CFRP with the stacking angle of [0/60/-60/0] has the superior strength and the maximum equivalent stress of about 182GPa.Also, the esthetic sense can be shown as the designed factor of shape with composite material is grafted onto the convergence technique.

Influence of Uncertainties for Compressive Buckling of Composite Materials and Its Numerical Simulations

  • Ueda, Tetsuhiko;Takase, Shouhei;Ikeda, Tadashige;Iwahori, Yutaka
    • Advanced Composite Materials
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    • v.17 no.2
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    • pp.177-190
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    • 2008
  • As the first step in discussing the reliability of composite structures, a fundamental study was performed to obtain the scattering characteristics of glass-fiber reinforced plastics (GFRP) and woven carbon fiber reinforced plastics (WCFRP) as well as a reference metal. The Euler buckling load was obtained experimentally for each material. The experiments were conducted for specified rectangular specimens with simply supported edges. A new attachment to realize the simply support boundary conditions for composite materials have been prepared before these experiments. The scattering data in the results for GFRP and WCFRP composites were compared with those of a typical metal of aluminum alloy. The experimental data were also compared with numerical simulations including the uncertainties.

Prediction of the Equivalent Elastic Properties of Fiber Reinforced Composite Materials and Structural Analysis of Composite Satellite Panel (섬유강화 복합재료 등가탄성계수 예측과 복합재료 위성패널의 구조해석)

  • You, Won-Young;Lim, Jae Hyuk;Sohn, Dongwoo;Kim, Sun-Won;Kim, Sung-Hoon
    • Aerospace Engineering and Technology
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    • v.12 no.2
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    • pp.48-56
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    • 2013
  • In this paper, the equivalent elastic properties of fiber reinforced plastic laminar are investigated using various homogenization schemes. Although there are several methods for predicting the equivalent elastic properties such as analytical formula or semi-empirical formula, most of them have some limitations or are not much accurate when handling new composite material consisting of various fiber, matrix and fiber-volume fraction ratio. To resolve the issues, computational homogenization scheme is adopted with a representative volume element (RVE) comprised of a set of finite elements. Finally, the equivalent elastic properties are obtained by applying periodic boundary conditions. The obtained results are compared with those by the existing methods and test results. Also its effect on structural analysis results of the composite satellite panel is investigated.

Performance and Feasibility Evaluation of Straight-Type Mixing Head in High-Pressure Resin Transfer Molding Process of Carbon Fiber Reinforced Composite Material (탄소 섬유강화 복합소재의 고압 수지이송 성형공정에서 직선형 믹싱헤드의 성능 및 유용성 평가)

  • Han, Beom Jeong;Jeong, Yong Chai;Hwang, Ki Ha;Kang, Myung Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.157-165
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    • 2017
  • The high-pressure resin transfer molding (HP-RTM) technology has been commercialized for fast production of fiber reinforced composite materials. The high-pressure mixing head was one of the most core component of the HP-RTM process. In this study, a mixing head was systematically designed, manufactured and evaluated. This mixing head was composed of a nozzle, a mixing chamber, a cleaning piston part, and an internal mold release part. In actual, a straight-type structure was newly designed instead of the conventional L-type structure for improving the maximum mixing pressure and mixing ratio precision. The performance of mixing head was showed maximum mixing pressure of 15.22MPa and mixing ratio precision of 0.12%. CFRP molding experiments were successfully obtained a 6~11 laminating carbon sheet using HP-RTM presses and specimen molds.