• Title/Summary/Keyword: Fiber angle

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Fiber Orientation distribution of Injection Molded Product on the Fiber-Reinforced Polymeric Composites (섬유강화 복합재료 사출성형품의 섬유배향상태)

  • Lee, J.J.;Kim, J.W.;Kim, H.;Han, G.Y.;Sim, J.K.;Lee, D.G.
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.76-81
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    • 2004
  • Injection molding is the most widely used process fir the industrial forming of plastic articles. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result. the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experientially. Using the image processing method, the fiber orientation distribution of welding pars in injection-molded products is assessed. And the effects of fiber content and injection mold shapes on the fiber orientation in case of fiber reinforced polymeric composites are studied experimentally.

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Fiber Orientation Distribution of Injection Molded Product on the Fiber-Reinforced Polymeric Composites (섬유강화 고분자 복합재료 사출성형품의 섬유배향상태)

  • Lee Dong-Gi;Sim Jea-Ki;Kim Jin-Woo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.73-80
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    • 2005
  • Injection molding is the most widely used process for the industrial forming of plastic articles. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of welding parts in injection-molded products is assessed. And the effects of fiber content and injection mold shapes on the fiber orientation in case of fiber reinforced polymeric composites are studied experimentally.

Study on the Fiber Orientation and Fiber Content Ratio Distribution during the Injection Molding for FRP (FRP의 사출성형에 있어서 섬유배향상태와 섬유함유율분포에 관한 연구)

  • Lee Dong-Gi;Sim Jea-Ki;Kim Jin-Woo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.4
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    • pp.1-7
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    • 2006
  • Injection molding is a very important industrial process for the manufacturing of plastics objects. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of weld-line in injection-molded products is assessed. And the effects of fiber content and injection mold-gate conditions on the fiber orientation are also discussed.

Effects of Fiber Surface Modification on the Flow Characteristics and Wettability in the Resin Transfer Molding Process (섬유의 표면개질이 수지이동 성형공정에서의 유동특성 및 젖음성에 미치는 영향)

  • 김세현;이건웅;이종훈;김성우;이기준
    • The Korean Journal of Rheology
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    • v.11 no.1
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    • pp.34-43
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    • 1999
  • Flow-induced voids during resin impregnation and poor fiber wetting have known to be highly detrimental to the performance of composite parts manufactured by resin transfer molding(RTM) process. In this study, in order to overcome these serious problems encountered in RTM, the effects of surface modification by using silane coupling agent as a surface modifier on the flow characteristics, the wetting between resin and fiber, and void content were investigated. For the experiments of microscopic flow visualization and curing in a beam mold, glass fiber mats having plain weaving structure and epoxy resin were used. Modifying the fiber surface was found to result in a significant decrease of dynamic contact angle between resin and fiber and increase of wicking rate. Therefore, it was confirmed that the surface modification employed in this study could improve the wettability of reinforcing fibers as well as micro flow behavior. In addition, It was revealed that high temperature and low penetration rate of the resin are more favorable processing conditions to reduce the dynamic contact angle. However, surface modified fiber mat was found to have lower permeability than the unmodified one, which may be explained in terms of the decrease of contact time between resin and fiber owing to improvement of wetting. It was also exhibited that surface modification had a significant influence on void formation in RTM process, resulting in a decrease of overall void content due to the improvement of wetting in cured composite parts.

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Relations between Physical Parameters and Improvement of Mechanical Properties in Jute Fiber Green Composites by Maleic Anhydride Coupler (Jute fiber Green Composite의 커플링제에 의한 물리적 인자의 변화와 기계적 특성 향상)

  • Lee, Jung-H.;Byun, Joon-H.;Kim, Byung-S.;Park, Joung-M.;Hwang, Byung-S.
    • Composites Research
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    • v.20 no.1
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    • pp.23-31
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    • 2007
  • In order to improve the mechanical properties of jute fiber/polypropylene(PP) composites, the property change with the addition of a coupling agent, maleic anhydride polypropylene(MAPP) was examined experimentally. The maleated coupler acts as an intermediate to chemically connect the polar nature of the fiber and non-polar nature of the polyolefin polymer resin. Furthermore, the decrease in viscosity of the resin which results from the melting point reduction by the MAPP, leads to an increase of contact area with the fiber interface. We discussed the improvement of the PP composite blend of the maleated coupler with the 80mm jute long fiber mat in conjunction with the change of physical parameters in the thermoplastic resin. We confirmed the extent of contribution to the mechanical physical enhancement by using the following parameters: melting flow index(MI) and viscosity, contact angle, thickness of the composite, interfacial shear strength and morphology observation etc. Especially it was observed that the MI and viscosity, MAPP mixture had a very strong relationship with the tensile and flexural strength and modulus, and interfacial shear strength(IFSS).

Elastic Buckling Behavior of Orthotropic Equal-leg Angle Members (직교이방성 등변앵글부재의 탄성좌굴)

  • 김정곤;윤순종
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.54-59
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    • 2001
  • This paper presents an analytical investigation pertaining to the elastic buckling behavior of pultruded fiber reinforced plastic equal-leg angle members under concentric axial compression. The elastic local and global buckling (flexural, torsional, and flexural-torsional) analyses are conducted, respectively, and the analytical results are compared with the existing experimental results. The differences were more than 10%, and the experimental results were higher than the analytical results.

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A Study on the Compound Colors by Cross-Dyeing of Cotton/PET Union Fabrics (면(綿)/PET 교직물(交織物)의 Cross Dyeing에 의한 복합색상(複合色相) 연구(硏究))

  • Lee, Mi-Kyung
    • Journal of Fashion Business
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    • v.11 no.1
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    • pp.15-25
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    • 2007
  • As a part of the study for the materials development of compound feelings, therefore, this study investigated into the effects of the colors of warp and weft on the overall colors of fabrics, along with the visual changes of colors by the measuring angle of both warp and weft, by means of cross-dyeing of cotton/PET union fabrics. First, the dyeing of cotton and PET fabrics individually with the same color, the dyeing of PET fabrics followed by that of cotton fabrics resulted in a small difference in color than the dyeing in the reversed order. Second, in the case of the dyeing of cotton/PET union fabrics with the color of one fiber fixed and that of the other in ten colors, the color of cotton fiber, which is warp, gave much influence. In addition, the color change was remarkable among complementary colors, while it was negligible among adjacent colors. Third, in the case of dyeing of cotton/PET union fabrics with the color of one fiber fixed and that of the other in ten colors, the results were different by the measuring angle. When PET was fixed in green and cotton was dyed in ten colors, color-deepening was observed by the inclination in the direction of warp and weft without the dominance over all colors like cotton. When cotton was dyed in red and PET in ten colors, the color of PET appeared dimly in the horizontal case by the direction of the light, and red appeared as inclined in the direction of warp and weft. This is because of the dominance of cotton color over the overall color, since the density of cotton fiber, the warp of union fabrics, is higher than that of PET, the weft. Thus, this is to be considered in the selection of the warp's color. In view of the above results, the color changes are outstanding when the color of warp dominates the overall color and when the colors of warp and weft are complementary, in comparison with the case when the colors are adjacent. The colors also change by the measuring angle.

Axial Collapse Characteristics of Aluminum CFRP Compound Square Members for Vehicle Structural Members (차체구조부재용 알루미늄 CFRP 혼성사각부재의 축 압궤 특성)

  • Lee, Kil-Sung;Cha, Cheon-Seok;Pyeon, Seok-Beom;Yang, In-Young;Sim, Jae-Ki
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.10 s.241
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    • pp.1329-1335
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    • 2005
  • An aluminum or CFRP (Carbon Fiber ReinfDrced Plastics)is representative one of light-weight materials but its axial collapse mechanism is different from each other. The aluminum member absorbs energy by stable plastic deformation, while the CFRP member absorbs energy by unstable brittle failure with higher specific strength and stiffness than those in the aluminum member. In an attempt to achieve a synergy effect by combining the two members, aluminum CFRP compound square members were manufactured, which are composed of aluminum members wrapped with CFRP outside aluminum square members with different fiber orientation angle and thickness of CFRP, and axial collapse tests were performed fur the members. The axial collapse characteristics of the compound members were analyzed and compared with those of the respective aluminum members and CFRP members. Test results showed that the collapse of the aluminum CFRP compound member complemented unstable brittle failure of the CFRP member due to ductile characteristics of the inner aluminum member. The collapse modes were categorized into four modes under the iuluence of the fiber orientation angle and thickness of CFRP. The absorbed energy Per unit mass, which is in the light-weight aspect was higher in the aluminum CFRP compound member than that in the aluminum member and the CFRP member alone.

Effect of Combined Refining Plates with Different Bar Angles on Paper Properties during Mixed Pulp Refining

  • GUO, Xiya;DONG, Jixian;LIU, Huan;DUAN, Chuanwu;YANG, Ruifan;QI, Kai
    • Journal of the Korean Wood Science and Technology
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    • v.48 no.5
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    • pp.581-590
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    • 2020
  • Pulp refining is the major way to alter the properties of fibers and formed paper. Different combinations of the bar profile of the rotor and stator during low consistency refining processes directly affect the properties of the paper. In this study, a mixture of softwood and hardwood pulp was refined by varying the bar angle of the stator while that of the rotor is fixed at 0º. The pulp samples were collected at different refining times. Then, the pulp and paper properties, such as beating degree, fiber external fibrillation, and tensile and tear indexes were measured to explore the effects of the combined refining plates at different bar angles on paper properties. The results of the experiment show that the combined refining plate of 0º and 5º recorded the most significant improvement in the pulp beating degree and fiber external fibrillation. This consequently increased the fiber bonding area, which in turn, improved both the tensile and the tear indexes of the paper. Also, the influence of the combined refining plates with a larger bar angle on the paper properties was weaker compared to that of smaller angles. This study not only provides ideas for the bar profile design but also improves the optimal selection of refining plates.

3D FE modeling and parametric analysis of steel fiber reinforced concrete haunched beams

  • Al Jawahery, Mohammed S.;Cevik, Abdulkadir;Gulsan, Mehmet Eren
    • Advances in concrete construction
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    • v.13 no.1
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    • pp.45-69
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    • 2022
  • This paper investigates the shear behavior of reinforced concrete haunched beams (RCHBs) without stirrups. The research objective is to study the effectiveness of the ideal steel fiber (SF) ratio, which is used to resist shear strength, besides the influence of main steel reinforcement, compressive strength, and inclination angles of the haunched beam. The modeling and analysis were carried out by Finite Element Method (FE) based on a software package, called Atena-GiD 3D. The program of this study comprises two-part. One of them consists of nine results of experimental SF RCHBs which are used to identify the accuracy of FE models. The other part comprises 81 FE models, which are divided into three groups. Each group differed from another group by the area of main steel reinforcement (As) which are 226, 339, and 509 mm2. The other parameters which are considered in each group in the same quantities to study the effectiveness of them, were steel fiber volumetric ratios (0.0, 0.5, and 1.0)%, compressive strength (20.0, 40.0, 60.0) MPa, and the inclination angle of haunched beam (0.0°, 10.0°, and 15.0°). Moreover, the parametric analysis was carried out on SF RCHBs to clarify the effectiveness of each parameter on the mechanical behavior of SF RCHBs. The results show that the correlation coefficient (R2) between shear load capacities of FE proposed models and shear load capacities of experimental SF RCHBs is 0.9793, while the effective inclination angle of the haunched beam is 10° which contributes to resisting shear strength, besides the ideal ratio of steel fibers is 1% when the compressive strength of SF RCHBs is more than 20 MPa.