• Title/Summary/Keyword: Ferritic stainless steel

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고온 피로 파괴

  • 이상록
    • Journal of the KSME
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    • v.28 no.4
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    • pp.349-365
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    • 1988
  • 항공기 엔진, 발전 설비, 원자로 등과 같이 고온에서 작동하는 구조물 및 부품은 피로 파괴, 크립 파괴 또는 복합된 크립-피로(creep fatigue) 파괴에 대비하여 설계될 것이 요구된다. 관련 소 재를 살펴보면 항공기 엔진에 많이 사용되는 nickel-based superalloy로부터, land-based turbine rotor 등에 사용되는 low alloy ferritic steel 등으로 다양하다. 이외에도 austenitic stainless steel(Type 300 series)이 원자로에 많이 쓰이고 있다. 따라서 이러한 여러 가지 재료에 대한 고온 피로와 복합된 크립 파괴에 대하여 많은 연구가 진행되어 왔고, 앞으로도 보다 안전한 설 계를 위하여 계속될 전망이다.

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Cyclic Deformation Behaviors under Isothermal and Thermomechanical Fatigue Conditions in Nb and Mo Added 15Cr Ferritic Stainless Steel (Nb 및 Mo 첨가 페라이트계 스테인리스강의 등온 저주기 및 열기계적 피로에 따른 변형거동)

  • Jung, Jae Gyu;Oh, Seung Taik;Choi, Won Doo;Lee, Doo Hwan;Lim, Jong Dae;Oh, Yong Jun
    • Korean Journal of Metals and Materials
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    • v.47 no.11
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    • pp.707-715
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    • 2009
  • This paper deals with cyclic stress and strain responses during isothermal low cycle fatigue (LCF) and thermo-mechanical fatigue (TMF) loadings on Nb and Mo containing 15Cr stainless steel, which is used for exhaust manifolds in automobiles. The test temperatures ($T_{i}$) of the isothermal LCF were 600 and $800^{\circ}C$. The minimum temperature of the TMF test was $100^{\circ}C$ and the maximum temperaures ($T_{p}$) were varied between 500 and $800^{\circ}C$. In both loading conditions, weak cyclic softening is observed at $T_{i}=T_{p}=800^{\circ}C$, but the transition to strong cyclic hardening is completed with the temperature decrease below $T_i=600{\sim}700^{\circ}C$ for LCF and $T_{p}=500{\sim}600^{\circ}C$ for TMF. The stress-strain hysteresis loops in the TMF loading show a significant stress relaxation during compressive (heating) half cycle at $T_{p}>500^{\circ}C$, which develops tensile mean stress during cycling. Due to the stress relaxation, the TMF test sample reveals much lower dislocation density than the isothermally fatigued sample at the same temperature with $T_{p}$. A detailed correlation between fatigue microstructure and cycling deformation behavior is discussed.

Evaluation of Microstructures and Mechanical Properties in Functionally Graded Materials (STS 316L and Low Alloy Steel) Produced by DED Processes (DED 공정으로 제조된 경사조성재료 (STS 316L과 저합금강)의 미세조직 및 기계적특성 평가)

  • Shin, G.;Choo, W.;Yoon, J.H.;Yang, S.Y.;Kim, J.H.
    • Journal of Powder Materials
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    • v.29 no.4
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    • pp.309-313
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    • 2022
  • In this study, additive manufacturing of a functionally graded material (FGM) as an alternative to joining dissimilar metals is investigated using directed energy deposition (DED). FGM consists of five different layers, which are mixtures of austenitic stainless steel (type 316 L) and low-alloy steel (LAS, ferritic steel) at ratios of 100:0 (A layer), 75:25 (B layer), 50:50 (C layer), 25:75 (D layer), and 0:100 (E layer), respectively, in each deposition layer. The FGM samples are successfully fabricated without cracks or delamination using the DED method, and specimens are characterized using optical and scanning electron microscopy to monitor their microstructures. In layers C and D of the sample, the tensile strength is determined to be very high owing to the formation of ferrite and martensite structures. However, the elongation is high in layers A and B, which contain a large fraction of austenite.

Study on Strain States during Roll-Cladding of Stainless Steel and Aluminum (스테인리스강과 알루미늄 롤-클래드 시 변형상태 연구)

  • Kim J. K.;Huh M. Y.;Jee K. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.221-224
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    • 2004
  • The clad samples of five plies of sheets comprising ferritic stainless steel (STS) and aluminum (Al) were prepared by roll-cladding at $350^{\circ}C$. The evolution of strain states and textures during roll-cladding of STS430/AA3003/AA3003/AA3 003/STS430 and STS430/AA3003/STS430/AA3003/STS430 was investigated by measurements of crystallographic textures and by simulations with the finite element method (FEM). Because the deformation mainly occurs in the Al layer during roll-cladding, the present investigation was focused on the Al layers located. The stacking sequence of sheet materials in the clad samples played an important role in the evolution of strain states during roll-cladding.

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A Study of Magnetic Properties of 410L Stainless Steel for Manufacture of ABS Sensor Ring (410L 스테인레스 강의 ARS 센서 링 제조를 위한 자기적 특성에 관한 연구)

  • 양현수;곽창섭;임종국
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 1998.11a
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    • pp.29-39
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    • 1998
  • It is well known for 410L ferritic stainless steel powder to applicate a sensor ring in anti-lock brake system of automobile, several studies, because of its excellent magnetic properties. This study was carried out In investigate the magnetic properties such as the maximum magnetic induction, coercivity and maximum permeability of the materials with functions of sintering density! time and temperature, and concluded as follows; 1. Sintering under the circumstances of hydrogen gas and tile temperature of $1250^{\circ}C$ for 60min. showed that nitrogen was increased, whereas carbon and oxygen decreased in quantities. 2. Both maximum magnetic induction value of 4700Gauss and permeability of 200 were obtained at the maximum sintering density of 6.89g/$cm^3$. Here, the properties showed a linear increasement with increasing the sintering density. 3. Coercivity sharply increased with incresing the sintering density and reached to 7.6Oe at the maximum sintering density of 6.89g/$cm^3$.

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Weldability of Low-Carbon ASTM A356 CA6NM Martensitic Stainless Steel Casting for Power Plants (발전용 저탄소 ASTM A356 CA6NM 마르텐사이트계 스테인리스 주강의 용접성)

  • Bang, Kook-soo;Park, Chan;Lee, Joo-young;Lee, Kyong-woon
    • Korean Journal of Metals and Materials
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    • v.49 no.1
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    • pp.73-78
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    • 2011
  • Weldability, especially HAZ cold cracking, weld metal solidification cracking, and HAZ liquation cracking susceptibilities, of ASTM A356 CA6NM martensitic stainless steel casting was investigated and compared with that of 9-12% Cr ferritic steel castings. Irrespective of the Cr and Ni content in the castings, the HAZ maximum hardness increased with an increase of carbon content. CA6NM steel, which has the lowest carbon content, had the lowest HAZ hardness and showed no cold cracking in y-slit cracking tests. CA6NM steel, meanwhile, showed the largest weld metal solidification cracking susceptibility in varestraint tests because of its higher amount of impurity elements, phosphorus, and sulfur. All castings investigated had good high temperature ductility in hot ductility tests and showed little difference in liquation cracking susceptibility.

Experimental studies on the fretting wear of domestic steam generator tubes (국내 증기발생기 전열관 마열에 대한 실험적 연구)

  • Lee, Yeong-Ho;Kim, Hyeong-Gyu;Kim, In-Seop
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.05a
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    • pp.304-309
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    • 2002
  • Fretting wear test in room temperature water was performed to evaluate the wear coefficient of Inconel 600,690 (Pressurized Water Reactor, PWR) and Alloy 800 (CANadian DeuteriumUranium, CANDU) steam generator (SG) tubes against ferritic and martensitic stainless steels. The main focus is to compare the wear behaviors between Alloy 800 and Inconel alloys. Test conditions are $10{\sim}30N$ of normal load, $200{\sim}450{\mu}m$ of sliding amplitude and 30Hz of frequency. The result indicated that the wear rate of Alloy 800 was higher than those of Inconel 690 at various test condition such as normal loads, sliding amplitudes etc. From the results of SEM observation, there was little evidence of plastic deformation layer that were dominantly formed on the worn surfaces of Inconel 690. Also, wear particles in Alloy 800 were released from contacting asperities deformed by severe plastic flow during fretting wear. Main cause of wear rate between Alloy 800 and Inconel 690 may be due to the difference of hardness between martensitic and ferritic stainless steel. The wear rate and wear mechanism of two tubes in room temperature water are discussed.

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A Study on the High Temperature Strength of Ferritic Stainless Cast Steels (페라이트계 스테인레스 주강의 고온강도에 관한 연구)

  • Ann, Soo-Jung;Kang, Mi-Ri;Seo, Do-Soo;Kim, Yong-Hyun;Lee, Kwang-Hak;Kim, Heung-Shik
    • Journal of Korea Foundry Society
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    • v.18 no.6
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    • pp.563-569
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    • 1998
  • A Study on microstructure and elevated temperature strength of 18Cr-2Mo ferritic stainless steel castings strengthened by alloying small amounts of titanium and carbon, has been conducted. The morphology of titanium carbides showed spherical in shape and their distribution depended on the amount of alloying elements. Maximum density ($7{\times}10^5/cm^2$) of titanium carbides has been formed in the alloy containing 2.0 wt.% titanium and 0.5 wt.% carbon as alloying elements and the size of carbide particles is in the range of 0.5 to $3.0\;{\mu}m$. High temperature tensile and fatigue strength of this alloy were the highest among the alloys tested in this research. The fracture mode of the alloys containing alloying elements less that 2.0 wt.% titanium and 0.5 wt.% carbon showed intercrystalline fracture at room temperature, while the alloys containing higher amounts of alloying elements showed transcrystalline fracture. All of the alloys showed creep or ductile rupture mode at elevated temperature.

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Evaluation of radiation resistance of an austenitic stainless steel with nanosized carbide precipitates using heavy ion irradiation at 200 dpa

  • Ji Ho Shin ;Byeong Seo Kong;Chaewon Jeong;Hyun Joon Eom;Changheui Jang;Lin Shao
    • Nuclear Engineering and Technology
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    • v.55 no.2
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    • pp.555-565
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    • 2023
  • Despite many advantages as structural materials, austenitic stainless steels (SSs) have been avoided in many next generation nuclear systems due to poor void swelling resistance. In this paper, we report the results of heavy ion irradiation to the recently developed advanced radiation resistant austenitic SS (ARES-6P) with nanosized NbC precipitates. Heavy ion irradiation was performed at high temperatures (500 ℃ and 575 ℃) to the damage level of ~200 displacement per atom (dpa). The measured void swelling of ARES-6P was 2-3%, which was considerably less compared to commercial 316 SS and comparable to ferritic martensitic steels. In addition, increment of hardness measured by nano-indentation was much smaller for ARES-6P compared to 316 SS. Though some nanosized NbC precipitates were dissociated under relatively high dose rate (~5.0 × 10-4 dpa/s), sufficient number of NbC precipitates remained to act as sink sites for the point defects, resulting in such superior radiation resistance.

Corrosion behaviors of 18Cr Stainless Steels in Selective Catalytic Reduction Environments (Selective Catalytic Reduction (SCR) 환경에서 18% 크롬 스테인리스강의 부식 거동)

  • Heesan Kim
    • Corrosion Science and Technology
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    • v.22 no.3
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    • pp.175-186
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    • 2023
  • Effects of high-temperature environment and low-temperature environment on corrosion behaviours of 18Cr stainless steels (type 304L, type 441) in simulated selective catalytic reduction (SCR) environments were studied using weight loss test in each environment and rust analysis. With time to exposure to the high-temperature environment, type 441 was more resistant to corrosion than type 304L due to both higher diffusivity of Cr and lower thermal expansion coefficient in α-iron. The former provides a stable protective Cr2O3 layer. The latter leaded to low residual stress between scale and steel, reducing the spallation of the scale. With time to exposure to the low-temperature environment, on the other hand, type 304L was more resistant to corrosion than type 441. The lower resistance of type 441 was caused by Cr-depleted zone with less than 11% formed during the pre-exposure to a high-temperature environment, unlike type 304L. It was confirmed by results from the crevice corrosion test of sensitised 11Cr steel. Hence, to achieve higher corrosion resistance in simulated SCR environments, ferritic stainless steels having lower thermal expansion coefficient and higher diffusivity of Cr but containing more than 18% Cr are recommended.