• Title/Summary/Keyword: Ferrite-core

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Determination of Operating frequency its Design of the Self-exited electronic Ballast (자려식 전자안정기의 동작 주파수 결정과 설계)

  • 박종연;전경준;한재현
    • Proceedings of the IEEK Conference
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    • 2002.06e
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    • pp.315-318
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    • 2002
  • In this paper, we have studied about the determination methode of the operating frequency, and the design technique for the self-exited electronic ballast. Because we use the saturation characteristics of the ferrite core, the variation of the B/H curve characteristics for the selected core in the most important factor for the stabilization. Although it is impossible to fix the operation frequency, the self-exited electronic ballast is widely used because of its cost and the simplicity of its structure.

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Inductor Design Method of DCM Interleaved PFC Circuit for 6.6-kW On-board Charger

  • You, Bong-Gi;Lee, Byoung-Kuk;Kim, Dong-Hee
    • Journal of Electrical Engineering and Technology
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    • v.12 no.6
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    • pp.2247-2255
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    • 2017
  • Because the on-board charger (OBC) is installed in electric vehicles (EVs), high power density is regarded as a key technology. Among components of the OBC, inductors occupy more than 30% of the total volume. Thus, it is important to reduce the volume and the weight of inductors while maintaining thermal stability. Discontinuous conduction mode (DCM) can satisfy these requirements; however, only a few studies have adopted the DCM operation for OBCs because of the large inductor current ripple. In this paper, a design process is proposed for application of the DCM operation to OBCs. In order to analyze the inductor losses accurately, a numerical formula for the inductor current ripple is deduced based on a detailed analysis. Two inductors are fabricated using several ferrite cores and powder cores taking into consideration the inductor size, inductor losses, and temperature rise. In order to verify the analysis and design process, experimental results are presented that show that the designed inductors satisfy the requirements of the OBCs.

Recycling of Spent Dry Batteries for Deflection Yoke Core Applications

  • Murase, Taku;Takahashi, Hiroyasu;Nomura, Takeshi
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.245-248
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    • 2001
  • Nomura Kohsan Corp. is producing oxides, such as ZnMn$_2$O$_4$, ZnFe$_2$O$_4$, and ZnO, by burning the used dry manganese cells and by sorting out the remnant materials. It is possible to use the recycled materials of the spent dry batteries as the raw materials of deflection yoke cores. Making hish roasting temperature in the recycling system has an effect in reduction of the impurities. As a result, the loss of the cores using the recycled materials is lower. When using the recycled materials, it is required to add Mg (OH)$_2$. ZnO, and Fe$_2$O$_3$in order to rectify the composition of the MnMgZn ferrite for deflection yoke core applications. Furthermore, in order to disappear ZnMn$_2$O$_4$in the formation, it is necessary to control at higher calcining temperatures. The MnMgZn ferrite of using the recycled materials becomes Toss equivalent to the conventional material. TDK Corp. is manufacturing the deflection yoke cores from 1996 using the material recycled from the spent dry batteries.

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Microstructures and Hardness of DISK Laser Welds in Al-Si Coated Boron Steel and Zn Coated DP Steel (Al-Si Coated Boron Steel과 Zn Coated DP Steel 이종금속의 DISK Laser 용접부 미세조직과 경도)

  • An, Yong-Gyu;Kang, Chung-Yun;Kim, Young-Su;Kim, Cheol-Hee;Han, Tae-Kyo
    • Journal of Welding and Joining
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    • v.29 no.1
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    • pp.90-98
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    • 2011
  • Al-Si coated Boron steel and Zn coated DP steel were welded using DISK laser and the microstructure and hardness of the weld were investigated. Full penetration was obtained, when the welding speed was lower than 4m/min. In the specimen welded with laser power of 3 kW and welding speed of 2 m/min, the hardness was the highest in the heat affect zone in the boron steel (HAZ-B) and that of the heat affect zone in the DP steel (HAZ-D) was lower than HAZ-B. The hardness of fusion zone was in between those of HAZ-B and HAZ-D. The decreased hardness from each HAZ to base metal(BM) could be explained that ferrite contents increases when access to the BM. The variation of hardness in the welds could be explained by the difference of microstructure, that is, full martensite in HAZ-B, mixture of martensite and bainite in the fusion zone, and the mixture of martensite, ferrite and bainite in HAZ-D.

A Wireless Energy Transmission For Capsule Endoscopes (캡슐형 내시경 구동을 위한 무선 에너지 전송)

  • Seo, Min-Sung;Ko, Young-Suk;Park, Shi-Hong
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.45 no.3
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    • pp.80-85
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    • 2008
  • Capsule endoscopes generally use primary cells as a power source due to its limited space. However, the primary cells have several limitations such as high cost, limited power and no reuse. To solve these problems, a new wireless energy transmission method is proposed. The proposed approach uses air-gap transformer concepts and LC resonance to transmit energy from transmitter(primary side) to capsule endoscopes(secondary side). The ferrite core with 3-axis winding is used to increase energy transfer efficiency regardless of direction and location. The experimental results show that the proposed method stably supplies 30mW power to secondary circuit.

Characteristics Analysis of a Forward Converter by Finite Element Method and State Variables Equation (유한요소법과 상태방정식을 이용한 포워드 컨버터의 동작 특성 해석)

  • Park, Seong-Jin;Gwon, Byeong-Il;Park, Seung-Chan
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.48 no.9
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    • pp.467-475
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    • 1999
  • This paper presents an analysis method of a forward converter, using both the finite element method considering the external circuit and a state variables equation. The converter operates at 50kHz and its one period is divided into two modes for the simplicity of the analysis. In the first mode, the switching transistor turns on and an input power is transferred into the load by the electromagnetic conversion action of a ferrite transformer. In the second mode, the switching transistor turns off and the stored energy in an inductor is delivered to the load, and the transformer core is demagnetized by the reset winding current. In this paper, time-stepping finite element method taking into account the on-state electrical circuit of the converter in used to analyze both the electrical circuit and electromagnetic field of the magnetic device during the first mode and the demagnetization period of the transformer core. Then a state variables equation for the circuit which the inductor current flows is constituted and solved during the second mode. As a result, the simulation results have been good agreement with the results obtained form experiment.

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Effect of Cobalt Substitution on the Magnetic Properties of NiZnCu Ferrite for Multilayer Chip Inductors (Cobalt 치환된 칩인덕터용 NiZnCu Ferrite의 자기적 특성 연구)

  • An, Sung-Yong;Kim, Ic-Seob;Son, Soo-Hwan;Song, So-Yeon;Hahn, Jin-Woo;Choi, Kang-Ryong
    • Journal of the Korean Magnetics Society
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    • v.20 no.5
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    • pp.182-186
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    • 2010
  • Effect of cobalt substitution on the sintering behavior and magnetic properties of a NiZnCu ferrite was studied. $Ni_{0.36-x}Co_xZn_{0.44}Cu_{0.22}Fe_{1.98}O_4(0{\leq}x{\leq}0.04)$ ferrite was fabricated by a solid stat reaction method. It was proposed and experimentally verified that $Co^{2+}$ substituted NiZnCu ferrite was effective on improving the quality factor and magnetic properties of NiZnCu ferrites for multilayer chip inductors. The ferrite was sintered without sintering aids, at $880{\sim}920^{\circ}C$, for 2 h and the initial permeability, quality factor, density, shrinkage, saturation magnetization, and coercivity were also measured. The quality factor (Q) was increased linearly up to x = 0.01 and decreased rapidly over x = 0.01. As the cobalt content increased, the initial permeability and density of the ferrites decreases. The initial permeability of toroidal sample for $Ni_{0.35}Co_{0.01}Zn_{0.44}Cu_{0.22}Fe_{1.98}O_4$ ferrites sintered at $900^{\circ}C$ was 130 at 1 MHz and quality factor was 230.

Physical Properties of Polycrystalline Zinc-Substituted Lithium Ferrite (ZnO가 Lithium ferrite의 물리적 특성에 미치는 영향에 관한 연구)

  • 고재귀
    • Journal of the Korean Magnetics Society
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    • v.9 no.5
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    • pp.234-238
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    • 1999
  • Lithium ferrites are prominent in the element of microwave frequency communication core and high frequency memory core because of their low coercivity and the high squareness ratio. This paper reports primarily the development of lithium ferrites with the low coercivity and high squareness ratio. The materials with $Li_{0.48-0.5x}Bi_{0.02}Ni_{0.04}Zn_xFe_{2.46-0.5x}O_4$ (x = 0,0.01, 0.02, 0.03) have been prepared to investigate the physical properties. The addition of ZnO gave raised maximum induction $(B_m)$ and decreased coercive force $(H_c)$, but the squareness ratio $(R\;=\;B_m/B_r)$ was decreased. The specimen of squareness ratio R=0.82, coercive force $H_c=\;1.80\;Oe$ was obtained for $Li_{0.48-0.5x}Bi_{0.02}Ni_{0.04}Zn_xFe_{2.46-0.5x}O_4$ (X=0) sintered at 105$0^{\circ}C$. Also the sample of squareness ratio R = 0.75, coercive force $H_c=\;1.70\;Oe$ for $Li_{0.48-0.5x}Bi_{0.02}Ni_{0.04}Zn_xFe_{2.46-0.5x}O_4$ (X = 0) sintered at 110$0^{\circ}C$ was measured. The Tc was obtained 463$^{\circ}C$ and the Br of environmental temperature variation was stable.

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Effect of Hot-stamping on Microstructures and Tensile Properties of Al-Si Coated Boron Steel Welds with Laser Source (Al-Si 도금된 보론강 레이저 소스에 따른 레이저 용접부의 미세조직과 기계적 성질에 미치는 핫스탬핑 처리의 영향)

  • Oh, Myeong-Hwan;Kong, Jong-Pan;Kwon, Min-Suck;Kang, Chung-Yun
    • Journal of Welding and Joining
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    • v.31 no.6
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    • pp.96-106
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    • 2013
  • In this study, the effect of laser source($CO_2$ and Nd:YAG) on the microstructure and tensile properties of laser welded Al-Si coated boron steel(1.2mmt) was investigated with before and after hot-stamping. In case of as welds condition, fracture occurred in base metal unrelated to the laser source. It could be explained that tensile strength of fusion zone composed of martensite and bainite is higher than that of base metal that contains a lot of ferrite despite dilution of Al and Si from coating layer to fusion zone. In case of hot-stamping condition, the fracture occurred in fusion zone irrelevant to laser source and the tensile strength was lower than hot stamped base metal. In the $CO_2$ laser welds, $Fe_3$(Al,Si) formed near the bond line was transformed into ferrite during hot-stamping. Therefore tensile strength of bond line is lower than that of base metal and center of fusion zone and the fracture occurred in the bond line. On the other hand, in the Nd:YAG laser welds, the higher concentration of Al formed the ferrite in the fusion zone during hot-stamping treatment. Also, the thickness of centerline was thinner than that of base metal. Therefore, it is considered that fracture occurred in centerline of fusion zone due to effect of concentration stress, and it leaded to a lower tensile strength and elongation.

Low Firing Temperature Nano-glass for Multilayer Chip Inductors (칩인덕터용 저온소성 Nano-glass 연구)

  • An, Sung-Yong;Wi, Sung-Kwon
    • Journal of the Korean Magnetics Society
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    • v.18 no.1
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    • pp.43-47
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    • 2008
  • [ $ZnO-Bi_2O_3-Al_2O_3-B_2O_3-SiO_2$ ] nano-glass has been prepared by sol-gel method. The mean particle size was 60.3 nm with narrow size distribution. The nano-galss has been used as a sintering aid for the densification of the NiZnCu ferrites. The ferrite was sintered with nano-glass sintering aids at $840{\sim}900^{\circ}C$, 2 h and the initial permeability, quality factor, density, and saturation magnetization were also measured. The initial permeability of 0.5 wt% nano-glass added toroidal sample for NiZnCu ferrites sintered at $900^{\circ}C$ was 193.3 at 1 MHz. The initial permeability and saturation magnetization were increased with increasing annealing temperature. As a result, $ZnO-Bi_2O_3-Al_2O_3-B_2O_3-SiO_2$ nano-glass systems were found to be useful as sintering aids for multilayer chip inductors.