• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.04a
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• pp.629-634
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• 2000

Generally, the accuracy of motion control systems is strongly influenced by both the mechanical characteristics and servo characteristics of feed drive systems. In the fed drive systems of machine tools that consist of mechanical parts and electrical parts, a torsional vibration is often generated because of its elastic elements in torque transmission. Especially, a torsional vibration caused by the elasticity of mechanical elements might deteriorate the quick movement of system and lead to shorten the life time of the mechanical transmission elements. So it is necessary to analyze the electromechanical system mathematically to optimize the dynamic characteristics of the feed drive system. In this paper, based on the simplifies feed drive system model, radius errors due to position gain mismatch and servo response characteristic have been developed and an optimal criterion for tuning the gain of speed controller is discussed. The proportional and integral parameter gain of the feed drive controller are optimal design variables for the gain tuning of PI speed controller. Through the optimization problem formulation, both proportional and integral parameter are optimally tuned so as to compensate the radius errors by using the genetic algorithm. As a result, higher performance on circular profile tests has been achieved than the one with standard parameters.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.04a
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• pp.266-272
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• 2002

High-speed machining is one of the most effective technology to improve productivity. Because of the high speed and hugh fried rate, high-speed machining can alive great advantages for the machining of dies and molds. This paper describes on the improvement of machining accuracy in high-speed machining. Depth of cut, feed rate and spindle revolution are control factors. The effect of the control factors on machining accuracy is discussed fur the results of surface roughness and machining error in Z-direction of the high speed machining.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.5 s.170
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• pp.167-174
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• 2005

High-speed machining is one of the most effective technologies to improve productivity Because of the high speed and high feed rate, high-speed machining can give great advantages for the machining of dies and molds. This paper describes on the analysis and evaluation of cutting force in high-speed machining. Cutter rotation directions, slope directions, spindle revolution and depth of cut are control factors for cutting force. The effect of the control factors on cutting force is investigated for the high speed machining of STD11.

• Proceedings of the KWS Conference
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• 1999.10a
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• pp.47-50
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• 1999

The term adaptive control is often used to describe recent advances in welding process control but strictly this only applies to system which are able to cope with dynamic changes in system performance. In welding applications, the term adaptive control may not imply the conventional control theory definition but may be used in the more descriptive sense to explain the need for the process to adapt to the changing welding conditions. This paper proposed a methodology for obtaining a good bead appearance based on multi-torches welding system with the vision system in SAW. The methodologies for adaptive filling control used the welding current/voltage, arc voltage/welding current/wire feed speed combination and welding speed by using the vision sensor. It was shown that the algorithm for the welding current/voltage combination and welding speed revealed the sound weld bead appearance compared with that of the voltage/current combination.

• Journal of Power Electronics
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• v.16 no.4
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• pp.1324-1335
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• 2016

This article explores the speed regulation problem of permanent magnet synchronous motor (PMSM) systems subjected to unknown time-varying disturbances. A continuous sliding mode control (CSMC) technique is introduced for the speed loop to enhance the robustness of PMSM systems and eliminate the chattering phenomenon caused by high-frequency switch function in the conventional control law. However, the high control gain of the CSMC law in the presence of strong disturbances leads to large steady-state speed fluctuations for PMSM systems. In many application fields, PMSM systems are affected by time-varying disturbances instead of constant disturbances. For example, electric bicycles are usually affected by changing environmental disturbances, including wind speeds, road conditions, etc. These disturbances may be in the form of constant, ramp, and parabolic disturbances. Hence, a generalized proportional integral (GPI) observer is employed to estimate these types of disturbances. Then, the disturbance estimation method and the aforementioned CSMC method are combined to establish a composite sliding mode control method called the CSMC+GPI method for the speed loop of PMSM systems. Contrary to the conventional sliding mode control technique, the proposed method completely eliminates the chattering phenomenon caused by the switching function in the conventional control law. Moreover, a small control gain for the CSMC+GPI method is chosen by feed-forwarding estimated values to the speed controller. Hence, the steady-state speed fluctuations are small. The effectiveness of the proposed control scheme is verified by simulation and experimental result.

• Proceedings of the KIEE Conference
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• 1989.11a
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• pp.434-437
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• 1989

This paper describes the speed control of d.c. servo motor by PID method in loads. PID algorithm has mainly been used in industrial circles In spite of the development of various control theory. D.C. motor speed is controlled by a microprocessor (Z-80). The speed control of d.c. motor is experimented in transient and steady state. In this study, feedforward controller Is used for dealing with loads. When it is possible to measure loads, this feed forward controller is used with another controller. And also, satisfying control effect Is gotten by using it In system with loads. Therefore, It is proved through experiment that a new designed controller can control the speed of d.c. servo motor.

• 제어로봇시스템학회:학술대회논문집
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• 1996.10b
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• pp.660-663
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• 1996

There has been many activity to increase accuracy in machining center by reducing tracking error. The tracking error can cause bad effect in high speed rigid tapping in which syncronization servo motor with spindle is relatively important. To reduce tracking error, feed forward control has been used, but no method is provided knowing motor dynamics, force variation, etc. In this paper, we observe that, despite of tracking error of relevant axis, high speed tapping could be possible by reducing contour error of axis to be syncronized. We present the method to increase accuracy in high speed tapping to minimize contour error by automatically fitting gains of servo and spindle.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.8
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• pp.30-38
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• 2003

High-speed machining is one of the most effective technology to enhance productivity especially for hardened die material. High-speed machining can give great advantages for machining of dies and molds. But selection of machining condition is very difficult because of complicated machining mechanism. This paper presents the selection of machining condition in high-speed machining of STD11. Depth of cut, feed rate and spindle revolution are control factors. The effect of the control factors on surface roughness and machining error in Z-direction is discussed to improve machining accuracy.

• Transactions of the Korean Society of Automotive Engineers
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• v.15 no.2
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• pp.115-125
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• 2007

Minimizing the cylinder wear and the consumption rate of cylinder oil in a large two-stroke marine diesel engine is of great economic importance. In Korea, a motor-driven cylinder lubricator for a large two-stroke marine diesel engine manufactured by $W{\ddot{a}}rtsil{\ddot{a}}$ Switzerland Co., Ltd. was first developed by authors through the joint research of industry-university in 2002. The characteristic of the developed product is that can control automatically the oil feed rate to a load fluctuation by the motor drive and the offset cam. The performance of the product is not also inferior to the conventional one. For manufacturing the reliable and useful products, however, it is necessary to investigate further characteristics and improve the performance of a cylinder lubricator. In this study, the effect of quill with and without accumulator on maximum discharge pressure, delivery delay duration and oil feed rate relative to motor revolution speed using plunger stroke as a parameter is experimentally investigated by using the developed cylinder lubricator. It is found that the maximum discharge pressure with accumulator is higher than that of no accumulator as plunger stroke and motor revolution speed are elevated, and the delivery delay duration with accumulator is shorter than that of no accumulator as plunger stroke and motor revolution speed are increased. Also, oil feed rate with accumulator is less than that of no accumulator except for a plunger stroke of 2 mm as plunger stroke and motor revolution speed are raised.

• Proceedings of the KSR Conference
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• 2010.06a
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• pp.1271-1278
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• 2010

High-speed traction has voltage source variation because the electric power of tractions is supplied by difference traction power system according to operating section. This paper proposes the robust control maintaining constant output performance against voltage source variation for PWM converters of the high speed traction. The proposed scheme consists of feed-forward compensation for current controller by on-line calculating the rms voltage of voltage source. Total dynamic performance of high speed traction can be improved by the reduction of the output voltage ripple which is resulted from voltage source sag and variation. The superior performance and validity of the proposed scheme is proved through the simulation.