• 제목/요약/키워드: Feed Condition

검색결과 943건 처리시간 0.033초

OrthoMTA 컴팩터의 크리프피드 CBN 연삭을 위한 드레싱 조건 연구 (Study on Dressing Conditions for Creep-feed in Cubic Boron Nitride Grinding of OrthoMTA Compacters)

  • 맹희영;백은표
    • 한국생산제조학회지
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    • 제23권1호
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    • pp.69-74
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    • 2014
  • An OrthoMTA compacter is made by machining a Ni-Ti alloy wire using tapered helix creep-feed grinding machines. This aim of this study is to find the optimal dressing conditions to sharpen the corner of a cubic boron nitride (CBN) wheel. On the basis of the results of various experiments, it is verified that the most important factors in dressing are the dressing depth and feeding method, whereas the feed rate has less importance for producing a smaller corner R value. The study also finds the optimum dressing depth to reduce the dressing time, a feeding speed and method to stabilize the machining, and the mesh grade for the CBN wheel to make the groove of the compacter deeper.

GMAW Robot에서 Spatter최소 발생 조건에 관한 연구 (A Study on the Optimal Condition for Minimizing Spatter Generation at GMAW Robot)

  • 김한식;한신식
    • 한국산업융합학회 논문집
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    • 제11권2호
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    • pp.83-91
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    • 2008
  • GMAW(Gas Metal Arc Welding) processes are usually used in industrial side in order to get its high productivity. But those are only adopted in the semi-automated welding equipment because of a lot of welding spatters. Many industrial robot actually percents from being engaged in the welding processes. The welding spatter problem of causes blocking them being a fully automated welding process.This study was carried out to investigate the optimal conditions for minimizing welding spatter generation at GMAW robot. The spatter can be significantly reduced below 2% of welding spatter generation at the following conditions ; First, below 18V at the wire-feed rate 2.0mm/min Second, below 23V at the wire-feed rate 3.6mm/min Third, below 24V at the wire-feed rate 5.5mm/min.

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스마트무인기 연료이송/공급 계통의 설계 및 성능분석 (Design and Performance Analysis of Fuel Feed and Fuel Transfer System for Smart UAV)

  • 이창호;이수철;최희주;김재무
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2006년도 제26회 춘계학술대회논문집
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    • pp.351-354
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    • 2006
  • PW206C 터보샤프트 엔진을 장착한 스마트무인기 연료시스템의 연료공급계통과 연료이송계통의 설계와 성능분석을 수행하였다. 연료공급계통은 엔진 연료입구에서의 최소압력과 최대압력 조건에 대한 성능분석을 통하여 엔진의 요구조건을 만족함을 확인하였다. 연료탱크간의 연료이송을 담당하는 제트펌프의 설계조건으로 비행체의 최대수평가속비행에서 ESDU와 Flowmaster 코드를 이용한 설계와 성능해석을 수행하였다.

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공작기계설계 지원 시스템 개발 -이송계 서보모터 선정에의 적용 (Development of the Expert system of Selecting a Servo-Motor in Feed Drive Unit of a Machiing Center)

  • 장민제;이수홍;박면웅
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.199-202
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    • 2000
  • In this paper, we developed an expert system that helped a machine-tool designer to select a moderate servomotor of the feed drive unit of a machine tool. With the specification of the drive unit, it searches for the set of servo-motors that have enough torque and power to satisfy the driving condition which the designer defines from the database. me database also contains knowledge and rules, which describe the design process and calculate design parameters of a feed drive. The knowledge-based design support module shows every steps of inference and reason for the solution that it provides.

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Z-map 기반 NC 검증모델을 이용한 칩부하 제어 (Chip Load Control Using A NC Verification Model Based on Z-Map)

  • 백대균;고태조;김희술
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.801-805
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    • 2000
  • This paper presents a new method of tool path optimization. A NC verification model based Z-map was utilized to obtain chip load in feed per tooth. This developed software can regenerate a NC program from cutting condition and the NC program that was generated in CAM. The regenerated NC program has not only all same data of the ex-NC program but also the new feed rates in every block. The new NC data can reduce the cutting time and manufacture precision dies with the same chip load in feed per tooth. This method can also prevent tool chipping and make constant tool wear. This paper considered the effects of acceleration and deceleration in feed rate change.

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리니어모터 이송 유연성 연삭가공 시스템에 관한 연구 (A study on the linear motor feed flexible disk grinding system)

  • 유송민;최명진;신관수
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.309-314
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    • 2004
  • A flexible disk grinding system process has been introduced that utilized varying disk orientation with respect to workpiece along with the applied feed speed. Various process conditions including cutting speed, maximum feed speed and orientation angles could applied to observe process outcomes. Even though continuous and constant feed speed has been applied to the process, the results from the trapezoidal input velocity profiles would be observed and compared. Based on the control strategies including neural network methodologies, several output results were compared to find the optimum process condition. Two axis control results were displayed showing better performance with higher trajectory error for larger training epoch.

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피드포워드 마찰 보상을 이용한 서보 시스템의 위치 제어 (Position Control of Servo Systems Using Feed-Forward Friction Compensation)

  • 박민규;김한메;신종민;김종식
    • 대한기계학회논문집A
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    • 제33권5호
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    • pp.508-513
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    • 2009
  • Friction is an important factor for precise position tracking control of servo systems. Servo systems with highly nonlinear friction are sensitive to the variation of operating condition. To overcome this problem, we use the LuGre friction model which can consider dynamic characteristics of friction. The LuGre friction model is used as a feed-forward compensator to improve tracking performance of servo systems. The parameters of the LuGre friction model are identified through experiments. The experimental result shows that the tracking performance of servo systems with higherly nonlinear friction can be improved by using feed-forward friction compensation.

주축증속기를 이용한 금형강의 고속절삭에 관한 연구 (A Study on the High-Speed Machining of Die/Mold Material Using a Spindle-Speeder)

  • 이용철;강명창;이득우;김정석
    • 한국정밀공학회지
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    • 제15권8호
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    • pp.81-87
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    • 1998
  • High-speed machining is one of the most effective technologies to improve productivity. Because of the high speed and high feedrate, high-speed machining can give great advantages for the machining of dies and molds. In this paper, high-speed machining for HP-4 die material was carried out with a coated tungsten carbide ball endmill. In the high-speed machining, the cutting force and surface roughness of workpiece show various characteristics in different cutting conditions. Especially, the surface roughness of the workpiece depends largely on pick feed and feed-per-revolution of the ball endmill. In the condition where pick feed and feed-per-revolution are equal, better surface roughness is measured. By obtaining good surface roughness at high speed, efficiency of machining can be increased.

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금형강의 고속가공시 절삭력 및 표면조도의 특성 (Characteristics of Cutting Force and Surface Roughness in the High-Speed Machining of Die Material)

  • 손창수;강명창;이용철;이득우;김정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.36-40
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    • 1996
  • The high-speed machining is one of the most effective technology to improve productivity. Because of the high speed and high feedrate, high-speed machining can give great advantages for the machining of dies and moulds. In this paper, high-speed milling for HP-4 die material was carried out with coated tungsten carbide ball endmill. In the high-speed machining, the cutting force and surface roughness of workpiece show very various characteristics at different cutting conditions. Especially surface roughness of workpiece depends largely on pick feed and feed per revolution of ball endmill. In the condition that pick feed and feed per revolution are equal, better surface roughness is measured. By obtaining good surface roughness at high speed, efficiency of machining can be increased.

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칩브레이커의 형상과 절삭조건이 칩 절단과 표면거칠기에 미치는 영향 (Effect of Chip Breaker Shape and Cutting Condition on the Chip Breaking and Surface Roughness)

  • 나기철;태순호;이병곤
    • 한국안전학회지
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    • 제9권4호
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    • pp.17-28
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    • 1994
  • Chip breaking is important in lathe work for maintaining good surface of the products and safety of operator. The purpose of this study is to investigate the performance of chip breaking and chip shape resulted from the carbide inserts with grooved type and obstruction type chip breaker. Experiments have been performed under the following cutting conditions, (1) constant cutting speed with variable depth of cut and feed rate, (2) constant depth of cut with variable cutting speed and feed rate. Also, the flying distance of chip and it's distribution have been investigated. As a results, good performance of chip breaking can be obtained for small radius of curvature and land width of grooved type chip breaker. And the thickness of chip increase with the increase of feed rate and decrease of cutting speed, and the chip breaking becomes easier with the increase of chip thickness due to the large deformation rate. Obstraction type chip breaker shows better performance of surface roughness than the grooved type. The flying distance of the chips over 90% are less than 1 meter, and the distance decreases as the feed rate decreases.

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