• 제목/요약/키워드: Fe-based powder

검색결과 232건 처리시간 0.031초

BaTiO3 분말과 분산제 첨가에 따른 Fe계 나노결정 P/M시트의 전자파흡수 특성변화 (The Characteristic Changes of Electromagnetic Wave Absorption in Fe-based Nanocrystalline P/M Sheet by the Additions of BaTiO3 Powder and Dispersant)

  • 김미래;조현정;박원욱
    • 한국분말재료학회지
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    • 제15권1호
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    • pp.53-57
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    • 2008
  • The amorphous $Fe_{73}Si_{16}B_7Nb_3Cu_1$(at%) alloy strip was pulverized using a jet mill and an attrition mill to get flake-shaped powder. The flake powder was mixed with dielectric $BaTiO_3$ powder and its dispersant to increase the permittivity. The powders covered with dielectric powders and its dispersant were mixed with a binder and a solvent and then tape-cast to form sheets. The absorbing properties of the sheets were measured to investigate the roles of the dielectric powder and its dispersant. The results showed that the addition of $BaTiO_3$ powders and its dispersant improved the absorbing properties of the sheets noticeably. The powder sheet mixed with 5 wt% of $BaTiO_3$ powder and 1 wt% of dispersant showed the best electromagnetic wave absorption rate because of the increase of the permittivity and the electrical resistance.

철기(Fe Based) 나노결정질 합금 분말코어의 코팅제 및 입도가 연자기적 특성에 미치는 영향 (Influence of Coating Agent and Particle Size on the Soft Magnetic Properties of Fe Based Nano Crystalline Alloy Powder Core)

  • 장세종;최영진;김상욱;전병서;이태행;송창빈;남궁정
    • 한국자기학회지
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    • 제25권3호
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    • pp.67-73
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    • 2015
  • 본 연구는 철기(Fe based) $Fe_{73.5}Si_{13.5}B_9Nb_3Cu_1$ 나노결정 합금의 분말코어(powder core)의 연자기적 특성 향상을 위한 기초연구로서, 절연 코팅제의 첨가량 및 분말입도에 따른 투자율, 코어손실 및 DC 바이어스 특성을 주로 조사하였다. 우선 합금조성을 PFC 장치를 이용하여 비정질 합금리본을 제조한 후, 열처리, 미분쇄 및 분급하여 얻어진 합금분말에 절연 코팅제(PEI)의 첨가량을 0.5, 1.0, 2.0, 2.5 wt%로 변화시켜 $16ton/cm^2$으로 압축성형 및 결정화 열처리하여 제조한 토로이달 나노결정 분말코어($OD12.7mm{\times}ID7.62mm{\times}H4.75mm$)는 절연 코팅제 함량이 증가할수록 투자율은 감소하였지만, 코어손실 및 DC 바이어스 특성은 향상됨을 확인하였다. 이러한 이유는 합금분말 절연 코팅제 첨가량이 증가할수록 비정질 합금분말 입자가 적어져 분말코어의 성형밀도가 낮아지기 때문으로 추정되었으며, 절연 코팅제의 함량은 1 wt%가 가장 적합한 것으로 판단되었다. 또한 절연 코팅제 함량을 1 wt%로 고정하고, 합금분말의 입도에 따라 제조한 분말코어의 경우, 실효투자율 및 코어손실은 입도가 클수록 우수하였지만, DC 바이어스 특성은 인가자장이 증가함에 따라 더욱 나빠짐을 확인하였다. 그 이유는 합금분말 표면의 코팅층 두께 차이에 의한 절연효과, 잔류기공 혹은 분말코어의 성형밀도 차이 등에 기인하는 것으로 추정되었다.

금속분발소결체의 경도와 상대밀도 관계 (Relationship between Hardness and Relative Ddensity in Sintered Metal Powder Compacts)

  • 박종진
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 춘계학술대회논문집
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    • pp.168-174
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    • 1998
  • In the present study, a method for measuring the relative density by the hardness measurement was proposed for sintered metal powder compacts. It is based on the indentation force equation, by which the relative density is related with the hardness, that was obtained by the finite element analysis of rigid-ball indentation on sintered metal powder compacts. For verifying the method, it was applied to prediction of density distributions in sintered and sintered-and-forged Fe-0.5%C-2%Cu powder compacts.

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Soft-magnetic Characteristics of Co-based Amorphous Powder Produced by Spinning Water Atomization Process (SWAP)

  • Otsuka, I.;Wada, K.;Watanabe, A.;Kadomura, T.;Yagi, M.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.784-785
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    • 2006
  • Co-based amorphous powder was produced by a new atomization process "Spinning Water Atomization Process (SWAP)", having rapid super-cooling rate. The composition of the alloys was ($(Co_{0.95}Fe_{0.05})_{1-x}Cr_x$)$_{75}Si_{15}B_{10}$ (x=0, 0.025, 0.05, 0.075). The powders became the amorphous state even if particle size was up to about $500{\mu}m$. The coercive force of powders was about 0.35 - 0.7 Oe. Furthermore, Co-based amorphous powder cores with glass binders were made by cold-pressing and sintering methods. The initial permeability of the core in the frequency range up to 100 kHz was about 110, and the core loss at 100 kHz for Bm = 0.1 T was $350kW/m^3$.

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대기 플라즈마 용사공정을 이용한 Fe계 벌크 비정질 금속 코팅의 초기 분말의 화학조성과 크기에 대한 미세 조직 및 마모 특성 (Microstructure and Tribological Properties along with Chemical Composition and Size of Initial Powder in Fe-based BMG Coating through APS)

  • 김정환;윤상훈;나현택;이창희
    • 한국표면공학회지
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    • 제41권5호
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    • pp.220-225
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    • 2008
  • In this study, two kinds of Fe-based bulk metallic glasses (BMG) powder were built-up through atmospheric plasma spray (APS) technique. The microstructure of two coatings was analyzed through X-ray diffraction, scanning electron microscopy and transmission electron microscopy. Crystallization and oxidation in coatings were affected by chemical composition and initial powder size. Then, both of them influenced the tribological property.

NH4OH를 이용한 적황색 β-FeOOH 나노로드 길이에 따른 색상제어 연구 (Coloration Study of Red/Yellow β-FeOOH Nanorod using NH4OH Solution)

  • 유리;김일주;윤지연;최은영;피재환;김유진
    • 한국분말재료학회지
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    • 제23권5호
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    • pp.343-347
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    • 2016
  • Fe-based pigments have attracted much interest owing to their eco-friendliness. In particular, the color of nanosized pigments can be tuned by controlling their size and morphology. This study reports on the effect of length on the coloration of ${\beta}$-FeOOH pigments prepared using an $NH_4OH$ solution. First, rod-type ${\beta}$-FeOOH is prepared by the hydrolysis of $FeCl_3{\cdot}6H_2O$ and $NH_4OH$. When the amount of $NH_4OH$ is increased, the length of the rods decreases. Thus, the length of the nanorods can be adjusted from 10 nm to 300 nm. The color of ${\beta}$-FeOOH changes from orangered to yellow depending on the length of ${\beta}$-FeOOH. The color and phase structure of ${\beta}$-FeOOH is characterized by UV-vis spectroscopy, CIE Lab color parameter measurements, transmission electron microscopy (TEM), scanning electron microscopy (SEM), and powder X-ray diffraction (XRD).

방전 플라즈마 소결에 의한 Distaloy AE-TiC 써멧의 치밀화 특성 (The Densification Properties of Distaloy AE-TiC Cermet by Spark Plasma Sintering)

  • 조호중;안인섭;이용희;박동규
    • 한국분말재료학회지
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    • 제14권4호
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    • pp.230-237
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    • 2007
  • The fabrication of Fe alloy-40 wt.%TiC composite materials using spark plasma sintering process after ball-milling was studied. Raw powders to fabricate Fe alloy-TiC composite were Fe alloy, $TiH_{2}$ and activated carbon. Fe alloy powder was Distaloy AE (4%Ni-1%Cu-0.5%Mo-0.01%C-bal.%Fe) made by Hoeganes company with better toughness and lower melting point. These powders were ball-milled in horizontal attrition ball mill at a ball-to-powder weight ratio of 30 : 1. After that, these mixture powders were sintered by using spark plasma sintering apparatus for 5 min at $1200-1275^{\circ}C$ in vacuum atmosphere under $10^{-3}$ torr. DistaloyAE-40 wt.%TiC composite was directly synthesized by dehydrogenation and carburization reaction during sintering process. The phase transformation of as-milled powders and sintered materials was confirmed using X-ray diffraction (XRD) and transmission electron microscope (TEM). The density and harness materials was measured in order to confirm the densification behavior. In case of DistaloyAE-40 wt.%TiC composite retained for 5 min at $1275^{\circ}C$, it has the relative density of about 96% through the influence of rapid densification and fine TiC particle reinforced Fe-based composites materials.

신공정에 의한 초미립 텅스텐계 복합분말 제조 (Fabrication of Ultrafine Tungsten-based Composite Powders by Novel Reduction Process)

  • 이동원
    • 한국분말재료학회지
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    • 제19권5호
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    • pp.338-342
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    • 2012
  • A novel chemical method was evaluated to fabricate the ultrafine tungsten heavy alloy powders with bater-base solution made from the ammonium metatungstate (AMT), iron(II) chloride tetrahydrate ($FeCl_2{\cdot}4H_2O$), nickel(II) chloride hexahydrate ($NiCl_2{\cdot}6H_2O$) as source materials and the sodium tungstate dihydrate ($NaWO_4{\cdot}2H_2O$) as Cl-reductant. In the preparation of mixtures the amounts of the source components were chosen so as to obtain alloy of 93W-5Ni-2Fe composition(wt.%). The obtained powders were characterized by X-ray diffraction, XRF, field-emission scanning microscope (FESEM), and chemical composition was analyzed by EDX.

Fe계 나노결정 분말코아의 연자성특성에 미치는 입도제어 및 바인더 첨가의 영향 (Effect of Grain Size Control and Binder Additions on the Soft Magnetic Properties of Fe-based Nanocrystalline Powder Cores)

  • 조은경;조현정;권훈태;조은민;류혁현;손근용;박원욱
    • 한국분말재료학회지
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    • 제13권4호
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    • pp.256-262
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    • 2006
  • The amorphous $Fe_{73}Si_{16}B_7Nb_3Cu_1$ alloy strip was pulverized to get a flake-shaped powder after annealing at $425^{\circ}C$ for 90 min and subsequently ground to obtain finer flake-shaped powder by using a ball mill. The powder was mixed with polyimide-based binder of $0.5{\sim}3wt%$, and then the mixture was cold compacted to make a toroidal powder core. After crystallization treatment for 1 hour at $380{\sim}600^{\circ}C$, the powder was transformed from amorphous to nanocrystalline with the grain size of $10{\sim}15nm$. Soft magnetic characteristics of the powder core was optimized at $550{\sim}600^{\circ}C$ with the insulating binder of 3wt%. As a result, the powder core showed the outstanding magnetic properties in terms of core loss and permeability, which were originated from the optimization of the grain size and distribution of the insulating binder.