• 제목/요약/키워드: Fe-Co alloy powders

검색결과 35건 처리시간 0.031초

폐산의 정제 기술 및 분무 배소법에 의한 복합 산화물과 Mn-Ferrite 분말의 제조 (Purification of Waste Acid and Manufacture of Complex Oxide and Mn-Ferrite Powder by Co-Roasting Process)

  • 유재근;김정석;민병구;성낙일
    • 자원리싸이클링
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    • 제7권4호
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    • pp.64-75
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    • 1998
  • 본 연구의 목적은 분무배소법에 의해 조성과 입도분포가 매우 균일하고 고순도인 Fe 산화물과 Mn 산화물의 복합산화물 또는 Mn 페라이트 분말을 제조하는데 있다. 본 연구에서는 우선 염산 용액에$SiO_2$, P, Al, Ca, Na 등의 불순물들을 다량 함유하고 있는 Fe와 Mn 성분을 정해진 조성으로 용해시킴으로써 분무배소의 원료용액을 제조하였다. Na와 Ca를 제외한 대부분의 불순물들은 원료 산 용액의 pH를 약 3이상으로 유지시킴으로써 공침현상에 의해 효과적으로 제거되었으며 Na와 Ca 성분은 분말제조 후 수세에 의해 제거가 가능하였다. 반면 PVA, resin amine 등의 고분자 응집제들은 불순물 제거에 거의 효과가 없는 것으로 확인되었다. 본 연구에서는 불순물들이 효과적으로 제거된 정제된 산 용액을 노즐을 이용하여 고온의 배소로 내로 분무시킴으로써 Fe 산화물과 Mn 산화물의 복합 산화물 또는 Mn 페라이트 분말을 제조하였다. 이때 생성된 분말들은 매우 균일하게 혼합되어 있었으며, 배소로 내에서의 반응온도가 증가할수록 생성된 분말의 입도는 증가하였다.

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나노구조 Fe-Co 연자성 합금의 제조를 위한 PECS 공정 연구 (PECS Process for Fabrication of Nanostructured Fe-Co Softmagnetic Alloy)

  • 홍성수;김대건;김영도
    • 한국재료학회지
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    • 제11권5호
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    • pp.378-384
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    • 2001
  • 본 연구에서는 기계적 합금화 공정을 통하여 평균 10nm의 크기를 가지는 결정립으로 이루어지는 나노구조 Fe-Co 합금분말을 제조하였으며 제조된 합금분말을 PECS 공정으로 소결하여 벌크의 나노구조 Fe-Co 연자성 합금을 제조하고자 하였다. PECS 공정은 소결온도를 700, 800, 900과 100$0^{\circ}C$로 변화시키고 유지시간을 0에서 16분가지 변화시켜주며 수행하였다. PECS 공정의 나노구조 소결체 제조에 관한 효율성을 평가하였으며 소결온도와 유지시간의 변화에 따른 소결밀도와 미세구조의 변화를 관찰하여 최적의 소결조건을 찾고자하였다. 또한 각 소결조건에서 제조된 소결체들의 보자력과 포화자화값을 측정하여 자성특성을 평가하였다.

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Fe-Si 전기강판 폐스크랩을 이용한 연자성 분말 및 테이프 제조기술 (Manufacturing Technology for Tape Casting and Soft Magnetic Powder Using by Recycling Scrap of Fe-Si Electrical Sheet)

  • 홍원식;김상현;박지연;오철민;이우성;김승겸;한상조;심금택;김휘준
    • 마이크로전자및패키징학회지
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    • 제23권2호
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    • pp.11-18
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    • 2016
  • This study focused on examining the possibility for recycling of Fe-Si electric sheet. We manufactured Fe-6.5Si mother alloy using by Fe-Si electric sheet scrap for transformer core materials. And then, soft magnetic alloy powder which diameter and shape were $45{\sim}150{\mu}m$ and sphere type was prepared by gas atomization process. As we compared to commercial Fe-6.5Si powder, its diameter distribution and microstructure of recycled powder was a similar. To investigate the possibility of reusing the soft magnetic composite sheet for electronics, recycled powder was treated to have a high aspect ratio (AR), and we finally obtained the 65~66 AR and $2.3{\mu}m$ thickness powder. To release the residual stress of powder, heat treatment was conducted under $300{\sim}400^{\circ}C$, $N_2$ gas. And then, soft magnetic sheet was made by tape casting process using by those powders. After the density and permeability of tape was measured, and we confirmed that the recycled Fe-Si electric sheet scrap was possible to reuse the soft magnetic materials of electronics.

마이크로 캡슐화한 수소저장합금 분말 및 그 성형체의 수소흡수·방출 특성 (Hydrogen Absorption and Desorption Characteristics of Microencapsulated Hydrogen Storage Alloy Powders and Their Compacts)

  • 김찬중;최병진;김대룡
    • 한국수소및신에너지학회논문집
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    • 제4권1호
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    • pp.41-50
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    • 1993
  • The hydrogen absorption and desorption characteristics of microencapsulated (CFM)$Ni_{4.7}Al_{0.2}Fe_{0.1}$ and $MmNi_4Fe$ powder with Ni and/or Cu by means of chemical plating method have been investigated. Initial hydrogen absorption rate and activation property were increased remarkably by encapsulation and subsequent compacting. Pellets abtained by compacting of Cu-encapsulated fine powder have fairly good strength even after 30 cycles of hydriding and dehydriding. Encapsulated alloy powder and their compacts show a good resistance to degradation by $O_2$ or CO in hydrogen.

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Al-Fe 이종재료 접합 계면에서의 크랙 거동 (Behaviors of the interface cracks during an Al-Fe dissimilar joining)

  • 강남현;김철희;김준기;이창우
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년도 춘계 학술대회 개요집
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    • pp.59-61
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    • 2006
  • The $CO_2$ laser cladding was conducted on an AC2B alloy with feeding Fe-based powders. A powder feeding rate (PFR) and a travel velocity were related with the cracks adjacent to the Fe/Al interface. Preheating temperature was varied to study the interface crack. Preheating to $250^{\circ}C$ during the laser cladding suppressed the interface crack ratio (ICR). The ICR was limited for the single pass clad and the reciprocating test for the slide wear was conducted on an overlay cladding experiment. Comparing with no overlap overlay, the overlay clad with 50% overlap showed better wear resistance.

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비정질 분말의 열간 성형법에 의한 벌크 비정질합금의 제조 (Fabrication of Bulk Metallic Glass Alloys by Warm Processing of Amorphous Powders)

  • 이민하;김도향
    • 한국분말재료학회지
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    • 제11권3호
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    • pp.193-201
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    • 2004
  • 1960년 Au-Si계 합금에서 처음으로 비정질상이 급속 응고법에 의해 보고된 이래/sup 1)/ 지난 40년 간 많은 합금계에서 비정질상이 보고되어졌다. 대표적으로 Fe-, Ni-, Co기 합금 등 많은 합금계에서 비정질상이 보고되었으나, 비정질상의 형성을 위해서는 약 105 K/s이상의 높은 냉각속도를 필요로 하였다. 1980년대 수백 K/s의 낮은 냉각속도 하에서도 비정질상이 형성될 수 있는 다원계 합금(multi-component alloy)이 Mg-Ln-(Ni, Cu, Zn), Ln-Al-TM 합금에서 보고되어 졌으나 많은 관심을 받지 못하다가 1993년 Zr-Ti-Ni-Cu-Be 합금에서 수 ㎝ 크기의 비정질합금 제조가 보고되면서 전 세계적으로 많은 관심을 받게 되었다. Zr-Ti-Ni-Cu-Be계 벌크 비정질 합금이 보고된 후 Zr-(Nb,Pd)-Al-TM, Pd-Cu-Ni-P, Fe-Co-Zr-Mo-W-B, Ti-Zr-Ni-Cu-Sn등 여러 합금계에서 벌크 비정질 합금이 보고되었다. (중략)

Study of the Enhancement of Magnetic Properties of NdFeB Materials Fabricated by Modified HDDR Process

  • Fu, Meng;Lian, Fa-zeng;Wang, jie-Ji;Pei, Wen-Ii;Chen, Yu-lan;Yang, Hong-cai
    • Journal of Magnetics
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    • 제9권4호
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    • pp.109-112
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    • 2004
  • The HDDR (Hydrogenation-Disproportionation-Desorption-Recombination) process is a special method to produce anisotropic NdFeB powders for bonded magnet. The effect of the modified HDDR process on magnetic properties of $Nd_2Fe_{14}B$-based magnet with several composition $Nd_{11.2}Fe_{66.5-x}Co_{15.4}B_{6,8}Zr{0.1}Ga_x(x=0{\sim}1.0)$ and that of microelement Ga, disproportional temperature and annealing temperature on $_jH_c$, grain size were investigated in order to produce anisotropic powder with high magnetic properties. It was found that modified HDDR process is very effective to enhance magnetic properties and to fine grain size. The addition of Ga could change disproportionation character remarkably of the alloy and could improve magnetic properties of magnet powder. Increasing annealing temperature induces significant grain growth. And grain size produced by modified HDDR process is significantly smaller than those produced by conventional HDDR process.

석재가공용 다이아몬드 톱의 제조 및 특성 (The fabrication and characterization of hard rock cutting diamond saw)

  • 이현우;전우용;이오연;설경원
    • 한국분말재료학회지
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    • 제11권5호
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    • pp.412-420
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    • 2004
  • The purpose of the present study is to determine an optimum composition using cheaper powders keeping with high performance of hard rock cutting diamond saw blade. With 50Fe-20(Cu . Sn)-30Co specimen, a part of Co was replaced by Ni(5%, 10%, and 15%, respectively). These specimens were hot pressed and sintered for predetermined time at various temperature. Sintering is performed by two different methods of temperature controlled method and specimen dimension controlled method. In order to determine the property of the sintered diamond saw blade, 3 point bending tester, X-ray diffractometer, and SEM were used. As the Co in the bond alloy was replaced by Ni, the hardness of the specimen increased. Thus the 50Fe-20(CuㆍSn)-15Co-15Ni specimen showed the maximum hardness of 104(HRB). The results of 3 point bending test showed that flexure strength decreased along with increase in Ni content. This is attributed to the formation of intermetallic compound(Ni$_{x}$Sn) determined by X-ray diffraction. The fracture surface after 3 point bending test showed that diamond was fractured in the specimen containing 0%, 5%, and 10%Ni, and the fracture occurred at the interface between diamond and matrix in the specimen containing 15%Ni. The cutting ability test showed that the abrasive property was not changed in the specimen containing 0%, 5%, and 10%Ni. The optimum composition determined in this study is 50Fe-20(CuㆍSn)-20Co-10Ni.