• 제목/요약/키워드: Fe metal powder

검색결과 242건 처리시간 0.024초

Metal Injection Molding Process of $Mo_2FeB_2$ Boride Base Cermets

  • Tashiro, Hirofumi;Hirata, Kourou;Yamasaki, Yuji;Takagi, Ken-ichi
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.765-766
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    • 2006
  • [ $Mo_2FeB_2$ ] boride base cermets produced by a novel sintering technique, called reaction boronizing sintering through a liquid phase, have excellent mechanical properties and wear and corrosion-resistances. Hence, the cermets are applied to the injection molding die-casting machine parts and so on. We investigated that the effect of deoxidization and sintering temperature on mechanical properties and deformation of the MIM processed cermets. As a result, deoxidization temperature of 1323K and sintering temperature of 1518K were suitable. The MIM products of the cermets showed allowable dimensional accuracy and the same mechanical properties as the press-sintered ones.

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A study on the Active Material FeS2 in Battery Fabricated by Mechanical Alloying

  • Jung Woo-Hyun;Ahn In-Shup;Ahn Hyo-Jun;Bae Sung-Yeal;Sung Tek-Kyoung;Kim Tae-Bum;Kim You-Young
    • 한국분말재료학회지
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    • 제12권3호
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    • pp.179-185
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    • 2005
  • As the electrodes of secondary battery are made with sulfur compounds, excellent electrode system of environmental non-toxicity, high specific energy density and low material cost can be obtained. In this study, the $FeS_2$ fine compound powders for active material in the battery were synthesized by mechanical alloying. Fine Fe-53.5 wt.%S powders of 450 nm of mean size were fabricated by mechanical alloying for 60 hours at the horizontal attritor. As the mechanical alloying time increases, particle size of Fe-53.5 wt.%S was decreased and steady state of Fe-53.5 wt.%S compound powders was obtained at 30 hours. Fe-53.5 wt.%S cathode shows the excellent discharge capacity (1011 mAh/g).

고에너지 볼 밀링을 이용한 Y-산화물 분산 Fe-기초내열합금 분말의 합성 및 미세조직 특성 (Synthesis and Microstructure of Fe-Base Superalloy Powders with Y-Oxide Dispersion by High Energy Ball Milling)

  • 임다미;박종관;오승탁
    • 한국재료학회지
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    • 제25권8호
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    • pp.386-390
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    • 2015
  • Fe-base superalloy powders with $Y_2O_3$ dispersion were prepared by high energy ball milling, followed by spark plasma sintering for consolidation. High-purity elemental powders with different Fe powder sizes of 24 and 50 mm were used for the preparation of $Fe-20Cr-4.5Al-0.5Ti-O.5Y_2O_3$ powder mixtures (wt%). The milling process of the powders was carried out in a horizontal rotary ball mill using a stainless steel vial and balls. The milling times of 1 to 5 h by constant operation (350 rpm, ball-to-powder ratio of 30:1 in weight) or cycle operation (1300 rpm for 4 min and 900 rpm for 1 min, 15:1) were applied. Microstructural observation revealed that the crystalline size of Fe decreased with an increase in milling time by cyclic operation and was about 15 nm after 3 h, forming a FeCr alloy phase. The cyclic operation had an advantage over constant milling in that a smaller-agglomerated structure was obtained. The milled powders were sintered at $1100^{\circ}C$ for 30 min in vacuum. With an increase in milling time, the sintered specimen showed a more homogeneous microstructure. In addition, a homogenous distribution of Y-compound particles in the grain boundary was confirmed by EDX analysis.

기계적합금화에 의한 $Fe/Al_2O_3$$Fe/TiO_2$계 나노복합분말의 제조 (Synthesis of $Fe/Al_2O_3$ and $Fe/TiO_2$ nanocomposite powder by mechanical alloying)

  • 이성희;이충효
    • 한국결정성장학회지
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    • 제19권4호
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    • pp.202-207
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    • 2009
  • 본 연구에서는 $Fe/Al_2O_3$$Fe/TiO_2$계 나노복합분말을 제조하기 위하여 실온 기계적 합금화법(MA)을 적용하였다. $Fe_3O_4-M$(M= AI, Ti)이고 여기서 순금속 Al 및 Ti은 고상반응 시 환원제로서 선택하였다. $Fe_3O_4$-순금속의 각각 25시간 및 75시간 MA 처리한 결과 $Fe/Al_2O_3$$Fe/TiO_2$ 나노복합분발이 얻어졌으며, 이것은 나노결정립의 ${\alpha}$-Fe 기지에 $Al_2O_3$$TiO_2$가 각각 미세하게 분산된 나노복합분말임을 알 수 있었다. 또한 Fe$_3$O$_4$-AI계에서 보다 짧은 반응 시간에 복합분말이 생성되는 것은 $Fe_3O_4$의 Al에 의한 환원반응 시 큰 반응열에 기인하는 것으로 사료된다. MA법으로 제조된 $Fe/TiO_2$ 복합분말의 X선 회절분석으로부터 ${\alpha}$-Fe 결정립 크기는 30 nm 임을 알 수 있었다. 또한 MA 과정 중 시료의 자기 측정으로부터 $Fe_3O_4$의 순금속 Al 및 Ti 에 의한 고상환원반응 과정을 자세히 관찰할 수 있었다.

폐산의 정제 기술 및 분무 배소법에 의한 복합 산화물과 Mn-Ferrite 분말의 제조 (Purification of Waste Acid and Manufacture of Complex Oxide and Mn-Ferrite Powder by Co-Roasting Process)

  • 유재근;김정석;민병구;성낙일
    • 자원리싸이클링
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    • 제7권4호
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    • pp.64-75
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    • 1998
  • 본 연구의 목적은 분무배소법에 의해 조성과 입도분포가 매우 균일하고 고순도인 Fe 산화물과 Mn 산화물의 복합산화물 또는 Mn 페라이트 분말을 제조하는데 있다. 본 연구에서는 우선 염산 용액에$SiO_2$, P, Al, Ca, Na 등의 불순물들을 다량 함유하고 있는 Fe와 Mn 성분을 정해진 조성으로 용해시킴으로써 분무배소의 원료용액을 제조하였다. Na와 Ca를 제외한 대부분의 불순물들은 원료 산 용액의 pH를 약 3이상으로 유지시킴으로써 공침현상에 의해 효과적으로 제거되었으며 Na와 Ca 성분은 분말제조 후 수세에 의해 제거가 가능하였다. 반면 PVA, resin amine 등의 고분자 응집제들은 불순물 제거에 거의 효과가 없는 것으로 확인되었다. 본 연구에서는 불순물들이 효과적으로 제거된 정제된 산 용액을 노즐을 이용하여 고온의 배소로 내로 분무시킴으로써 Fe 산화물과 Mn 산화물의 복합 산화물 또는 Mn 페라이트 분말을 제조하였다. 이때 생성된 분말들은 매우 균일하게 혼합되어 있었으며, 배소로 내에서의 반응온도가 증가할수록 생성된 분말의 입도는 증가하였다.

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Propylene Oxide를 이용한 졸-겔법에 의한 MO·Fe12O18 (M/Ba, Sr) 나노 분말의 합성과 물리적 특성 (Synthesis and Physical Properties of MO·Fe12O18 (M/Ba and Sr) Nanoparticles Prepared by Sol-Gel Method Using Propylene Oxide)

  • 이수진;최석범;곽형섭;백승욱
    • 공업화학
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    • 제17권4호
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    • pp.420-425
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    • 2006
  • Propylene oxide (PPO)를 gelation agent로 한 졸-겔법으로 입자가 균일하고 자기적 특성이 우수한 $MO{\cdot}Fe_{12}O_{18}$ (M/Ba and Sr)의 구조식을 가지는 M-type hexagonal ferrite를 제조하였다. 본 방법으로 얻은 졸-겔용액은 매우 안정적인 분산상태를 보이며, $Fe^{3+}$의 겔화가 진행되고, 생성된 $Fe_2O_3$의 표면에서 $Ba^{2+}$ 또는 $Sr^{2+}$의 겔화가 진행되는 것으로 설명될 수 있어서, +3가 이하의 금속이라도 +3가 이상의 금속 존재 하에는 겔화가 가능한 것을 확인하였다. 또한, 기존 방법과 비교하여 값싼 원료를 사용하며, 반응 시간도 1 min 이내로 짧아지는 장점이 있다. 본 제조법으로 얻어진 분말은 기왕에 발표된 문헌 값과 비교하면 $150^{\circ}C$ 이상 낮은 열처리 온도에서 최고의 자기적 특성을 나타냈으며, 향상된 자기적 특성을 보였다. Sr-ferrite의 경우 최대포화자화 값 74.4 emu/g, 보자력 값 6198 Oe을, Ba-ferrite의 경우도 최대포화자화 값 68.1 emu/g, 보자력 값 5155 Oe을 보였다. 이들은 기존에 발표된 문헌 값과 비교하면 각각 10%와 5% 이상 증가된 보자력 값을 나타내어, 고밀도 자기기록재료에 적합함을 확인하였다. 제조된 분말은 1차 건조 분말의 경우 3~5 nm의 입자들이 응집된 50 nm 정도의 구형입자가 생성되고, 열처리 후에는 500 nm 정도의 고른 크기를 가진 육각판상형 입자가 생성된다.

초음파 밀링 공정을 이용한 텅스텐 중합금 나노복합분말의 제조 (Synthesis of Tungsten Heavy alloy Nanocomposite Powder by Ultrasonic-milling Process)

  • 이승철;이창우;정성수;차범하;이재성
    • 한국분말재료학회지
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    • 제14권2호
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    • pp.101-107
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    • 2007
  • Ultrasonic-milling of metal oxide nanopowders for the preparation of tungsten heavy alloys was investigated. Milling time was selected as a major process variable. XRD results of metal oxide nanopowders ultrasonic-milled for 50 h and 100 h showed that agglomerate size reduced with increasing milling time and there was no evidence of contamination or change of composition by impurities. It was found that nanocomposite powders reduced at $800^{\circ}C$ in a hydrogen atmosphere showed a chemical composition of 93.1W-4.9Ni-2.0Fe from EDS analysis. Hardness of sintered part using 50 h and 100 h powder samples was 399 Hv and 463 Hv, respectively, which is higher than the that of commercial products (330-340 Hv).

아연-철 합금도금에 관한 속도론적 연구 (A Kinetic Study on the Electrodeposition of Zn-Fe Alloys)

  • 백찬영;안종관;이응조
    • 한국표면공학회지
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    • 제27권1호
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    • pp.45-53
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    • 1994
  • A kinetic study on the electrodeposition of zinc-iron alloys onto a steel in chloride solutions has been car-ried out using a rotating disc geometry. The results show that the deposition rate was increased with electropotential, disc rotation speed and temperature, and consequently the rate was partly controlled by elec-trochemical reaction and partly by mass transport. The iron content of deposit was more increased with cell voltage than with disc rotating speed and temperature. During electrodeposition process, the addition of metal-lic zinc powder retards oxidation rate of $Fe^{2+}$.

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석재가공용 다이아몬드 톱의 제조 및 특성 (The fabrication and characterization of hard rock cutting diamond saw)

  • 이현우;전우용;이오연;설경원
    • 한국분말재료학회지
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    • 제11권5호
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    • pp.412-420
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    • 2004
  • The purpose of the present study is to determine an optimum composition using cheaper powders keeping with high performance of hard rock cutting diamond saw blade. With 50Fe-20(Cu . Sn)-30Co specimen, a part of Co was replaced by Ni(5%, 10%, and 15%, respectively). These specimens were hot pressed and sintered for predetermined time at various temperature. Sintering is performed by two different methods of temperature controlled method and specimen dimension controlled method. In order to determine the property of the sintered diamond saw blade, 3 point bending tester, X-ray diffractometer, and SEM were used. As the Co in the bond alloy was replaced by Ni, the hardness of the specimen increased. Thus the 50Fe-20(CuㆍSn)-15Co-15Ni specimen showed the maximum hardness of 104(HRB). The results of 3 point bending test showed that flexure strength decreased along with increase in Ni content. This is attributed to the formation of intermetallic compound(Ni$_{x}$Sn) determined by X-ray diffraction. The fracture surface after 3 point bending test showed that diamond was fractured in the specimen containing 0%, 5%, and 10%Ni, and the fracture occurred at the interface between diamond and matrix in the specimen containing 15%Ni. The cutting ability test showed that the abrasive property was not changed in the specimen containing 0%, 5%, and 10%Ni. The optimum composition determined in this study is 50Fe-20(CuㆍSn)-20Co-10Ni.