• 제목/요약/키워드: Fault diagnostics

검색결과 72건 처리시간 0.03초

풍력발전기 유성기어박스의 진동 변조 특성을 고려한 진동기반 고장 진단 기법 고찰 (A Vibration-based Fault Diagnostics Technique for the Planetary Gearbox of Wind Turbines Considering Characteristics of Vibration Modulation)

  • 하종문;박정호;오현석;윤병동
    • 대한기계학회논문집A
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    • 제39권7호
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    • pp.665-671
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    • 2015
  • 유성 기어박스의 진동기반 고장진단 기법은 조립 및 제작공차와 하중조건에 의해 결정되는 진동 변조특성에 따라 성능을 달리하는 특성을 갖는다. 이 논문에서는 풍력발전기에 장착되어 있는 유성 기어박스의 고장을 효과적으로 진단하기 위해 진동 변조특성을 고려한 고장진단기법을 제안하고자 한다. 리샘플링된 진동신호에 대한 대역 필터링을 사용함으로써 유성기어박스의 진동 변조특성을 규명하고자 하였으며, 진동추출 윈도우함수의 최적위치를 선정하여 활용함으로써 가변적 진동 변조현상에서도 강건한 고장진단을 수행할 수 있도록 하였다. 제안된 고장진단기법의 검증을 위해 2kW 급 풍력발전기 테스트베드가 설계되었으며 기어 치 부분파손이 모사 제작되어 기어박스에 장착되었다.

전달오차를 이용한 기어고장진단: 해석 vs 실험적 방법론 (Diagnostics on Gear Faults Using Transmission Error : Simulation vs Experiment)

  • 박정호;하종문;최주호;박성호;윤병동
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2014년도 추계학술대회 논문집
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    • pp.499-502
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    • 2014
  • This paper presents a comparison study between simulation and experiment for fault diagnostics of a spur gear. In simulation, fault diagnostics using transmission error (TE) was performed and concluded to be valid. In a real experiment, however, it is not as easy to detect faults of gears using TE as in simulation. In this paper, after seeding the various faults like tooth crack of different length, tooth breakage and spalling in test rig, TE was calculated. Then, several signal processing techniques were performed to overcome the limitations of an experiment in detecting the fault signals of TE. After signal processing, we could detect the various faults of spur gears and different amplitude of TE sparks from cracks of different length. Then we discussed the difference between simulation and experment.

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PLC 자체 고장진단과 그의 외부 소자의 고장 진단 시스템 개발에 관한 연구 (A Study on Development of Fault diagnosis system for PLC self-diagnostics and its external devices)

  • 허윤기;변중남
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1996년도 하계학술대회 논문집 B
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    • pp.1189-1192
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    • 1996
  • In this paper, a fault diagnosis method is proposed for self-diagnostics of PLC(Programmable Logic Controller), process controller in industrial fields, and diagnosis of its external devices such as sensors and actuators. The aim of this research is proposition of systematic method of fault diagnosis of PLC control system and development of its equipment. A PLC fault diagnosis algorithm consists of self-diagnostics given by PLC makers, Inpuot/Output tracking method by analyzing sequence PLC programs, searching method of past fault cases in database using an expert system, and diagnosis of PLC units such as CPU, DI, and DO board. Finally usability of PLC fault diagnostic system is verified by testing a MELSEC PLC.

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원전 안전필수 계측제어시스템의 주기적 자동고장검출기능에 따른 고장허용 평가모델 (The Fault Tolerant Evaluation Model due to the Periodic Automatic Fault Detection Function of the Safety-critical I&C Systems in the Nuclear Power Plants)

  • 허섭;김동훈;최종균;김창회;이동영
    • 전기학회논문지
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    • 제62권7호
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    • pp.994-1002
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    • 2013
  • This study suggests a generalized availability and safety evaluation model to evaluate the influences to the system's fault tolerant capabilities depending on automatic fault detection function such as the automatic periodic testings. The conventional evaluation model of automatic fault detection function deals only with the self diagnostics, and supposes that the fault detection coverage of self diagnostics is always constant. But all of the fault detection methods could be degraded. For example, the periodic surveillance test has the potential human errors or test equipment errors, the self diagnostics has the potential degradation of built-in logics, and the automatic periodic testing has the potential degradation of automatic test facilities. The suggested evaluation models have incorporated the loss or erroneous behaviors of the automatic fault detection methods. The availability and the safety of each module of the safety grade platform have been evaluated as they were applied the automatic periodic test methodology and the fault tolerant evaluation models. The availability and safety of the safety grade platform were improved when applied the automatic periodic testing. Especially the fault tolerant capability of the processor module with a weak self-diagnostics and the process parameter input modules were dramatically improved compared to the conventional cases. In addition, as a result of the safety evaluation of the digital reactor protection system, the system safety of the digital parts was improved about 4 times compared to the conventional cases.

전달오차를 이용한 물리기반(Physics-Based) 기어고장진단 이론연구 (Physics-based Diagnostics on Gear Faults Using Transmission Error)

  • 박정호;하종문;최주호;박성호;윤병동
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2014년도 추계학술대회 논문집
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    • pp.505-508
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    • 2014
  • Transmission error (TE) is defined as "the angular difference between the ideal output shaft position and actual position". As TE is one of the major source of the noise and vibration of gears, it is originally studied with relation of the noise and vibration of the gears. However, recently, with the relation of mesh stiffness, TE has been studied for fault detection of spur gear sets. This paper presents a physics-based theory on fault diagnostics of a planetary gear using transmission error. After constructing the lumped parameter model using DAFUL, multi-body dynamics software, we developed a methodology to diagnose the faults of the planetary gear including phase calculation, signal processing. Using developed methodology, we could conclude that TE could be a good signal for fault diagnostics of a planetary gear.

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Steer-by-Wire 시스템의 감지기에 대한 강인한 이상진단기법 (A Robust Method of Fault Diagnosis for Steer-by-Wire System's Sensor)

  • 문승욱;지용관;허건수;조동일;박장현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1463-1467
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    • 2005
  • This paper proposes an analytical redundancy technique for fault diagnostics of the sensor in steer-by-wire system. We use incorporating vehicle dynamics modeling into the design of a diagnostic system for steer-by-wire system. The use of a model of vehicle dynamics improves the speed and accuracy of the diagnoses. The proposed fault diagnostics algorithm is based on parity-space methods to generate residuals. To reduce the effects of modeling uncertainty and dynamic transients, the residuals are subject to filtering. We construct diagnostic system consisting residual threshold for detection and isolator with using the directional residual vector.

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회전체 결함 진단을 위한 특징 파라미터 분석 (Feature Parameter Analysis for Rotor Fault Diagnosis)

  • 정래혁;채장범;이병학;이도환;이병곤
    • 한국유체기계학회 논문집
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    • 제15권6호
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    • pp.31-38
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    • 2012
  • Rotor of rotating machinery is the highly damaged part. Fault of 7 different types was confirmed as the main causes of rotor damage from the pump failure history data in domestic and U.S. nuclear. For each fault types, simulation testing was performed and fault signals were collected form the sensors. To calculate the statistical parameters of time-domain & frequency-domain, measured signals were analyzed by using the discrete wavelet transform, fast fourier transform, statistical analysis. Total 84 parameters were obtained. And Effectiveness factor were used to evaluate the discrimination capacity of each parameter. From the effectiveness factor, RAW-P4/RAW-P7/WT2-NNL/WT2-EE/WT1-P1 showed high ranking. Finally, these parameters were selected as the feature parameters of intelligent fault diagnostics for rotor.

스위칭 모드 파워 서플라이 건전성에 대한 진단 (A Fault Diagnosis on the Switching Mode Power Supply)

  • 백승찬;이진호;오병주;이영훈
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2004년도 학술대회 논문집 정보 및 제어부문
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    • pp.735-737
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    • 2004
  • This paper proposes a method of fault diagnostics on switching mode power supply. When the error of switching mode power supply cannot be found when the conventional diagnostics is performed, this proposed method first performs diagnosis on the switching mode power supply strictly to judge the operating condition. This method analyzes the PWM wave which depends on the load change, to make sure the feedback control of the power supply to diagnosis the operation of the power supply system.

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An Application of Support Vector Machines for Fault Diagnosis

  • Hai Pham Minh;Phuong Tu Minh
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2004년도 ICEIC The International Conference on Electronics Informations and Communications
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    • pp.371-375
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    • 2004
  • Fault diagnosis is one of the most studied problems in process engineering. Recently, great research interest has been devoted to approaches that use classification methods to detect faults. This paper presents an application of a newly developed classification method - support vector machines - for fault diagnosis in an industrial case. A real set of operation data of a motor pump was used to train and test the support vector machines. The experiment results show that the support vector machines give higher correct detection rate of faults in comparison to rule-based diagnostics. In addition, the studied method can work with fewer training instances, what is important for online diagnostics.

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기어박스에서의 베어링 결함 진단 (Bearing Fault Diagnostics in a Gearbox)

  • 김흥섭;이상권
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2002년도 추계학술대회논문집
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    • pp.611-616
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    • 2002
  • Bearing diagnostics is difficult in a gearbox because bearing signals are masked by the strong gear signals. Self adaptive noise cancellation(SANC) is useful technique to seperate bearing signals from gear signals. While gear signals are correlated with a long correlation length, bearing signals are not correlated with a short length. SANC seperates two components on the basis of correlation length. Then we can find defect frequency component in the envelope spectrum of the bearing signals.

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