• 제목/요약/키워드: Fault diagnosis

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계층적 컨볼루션 신경망을 이용한 공작기계의 공구 상태 진단 (Machine Tool State Monitoring Using Hierarchical Convolution Neural Network)

  • 이경민
    • 융합신호처리학회논문지
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    • 제23권2호
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    • pp.84-90
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    • 2022
  • 공작기계 상태 진단은 기계의 상태를 자동으로 감지하는 프로세스이다. 실제로 가공의 효율과 제조공정에서 제품의 품질은 공구 상태에 영향을 받으며 마모 및 파손된 공구는 공정 성능에 보다 심각한 문제를 일으키고 제품의 품질 저하를 일으킬 수 있다. 따라서 적절한 시기에 공구가 교체될 수 있도록 공구 마모 진행 및 공정 중 파손 방지 시스템 개발이 필요하다. 본 논문에서는 공구의 적절한 교체 시기 등을 진단하기 위해 딥러닝 기반의 계층적 컨볼루션 신경망을 이용하여 5가지 공구 상태를 진단하는 방법을 제안한다. 기계가 공작물을 절삭할 때 발생하는 1차원 음향 신호를 주파수 기반의 전력스펙트럼밀도 2차원 영상으로 변환하여 컨볼루션 신경망의 입력으로 사용한다. 학습 모델은 계층적 3단계를 거쳐 5가지 공구 상태를 진단한다. 제안한 방법은 기존의 방법과 비교하여 높은 정확도를 보였고, 실시간 연동을 통해 다양한 공작기계를 모니터링할 수 있는 스마트팩토리 고장 진단 시스템에 활용할 수 있을 것이다.

선박 연료 공급 기기류의 장시간 운전 데이터의 고장 진단에 있어서 XGBoost 및 Conv1D의 예측 정확성 비교 (Comparison of Fault Diagnosis Accuracy Between XGBoost and Conv1D Using Long-Term Operation Data of Ship Fuel Supply Instruments)

  • 김형진;김광식;황세윤;이장현
    • 한국항해항만학회:학술대회논문집
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    • 한국항해항만학회 2022년도 춘계학술대회
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    • pp.110-110
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    • 2022
  • 본 연구는 자율운항 선박의 원격 고장 진단 기법 개발의 일부로 수행되었다. 특히, 엔진 연료 계통 장비로부터 계측된 시계열 데이터로부터 상태 진단을 위한 알고리즘 구현 결과를 제시하였다. 엔진 연료 펌프와 청정기를 가진 육상 실험 장비로부터 진동 시계열 데이터 계측하였으며, 이상 감지, 고장 분류 및 고장 예측이 가능한 심층 학습(Deep Learning) 및 기계 학습(Machine Learning) 알고리즘을 구현하였다. 육상 실험 장비에 고장 유형 별로 인위적인 고장을 발생시켜 특징적인 진동 신호를 계측하여, 인공 지능 학습에 이용하였다. 계측된 신호 데이터는 선행 발생한 사건의 신호가 후행 사건에 영향을 미치는 특성을 가지고 있으므로, 시계열에 내포된 고장 상태는 시간 간의 선후 종속성을 반영할 수 있는 학습 알고리즘을 제시하였다. 고장 사건의 시간 종속성을 반영할 수 있도록 순환(Recurrent) 계열의 RNN(Recurrent Neural Networks), LSTM(Long Short-Term Memory models)의 모델과 합성곱 연산 (Convolution Neural Network)을 기반으로 하는 Conv1D 모델을 적용하여 예측 정확성을 비교하였다. 특히, 합성곱 계열의 RNN LSTM 모델이 고차원의 순차적 자연어 언어 처리에 장점을 보이는 모델임을 착안하여, 신호의 시간 종속성을 학습에 반영할 수 있는 합성곱 계열의 Conv1 알고리즘을 고장 예측에 사용하였다. 또한 기계 학습 모델의 효율성을 감안하여 XGBoost를 추가로 적용하여 고장 예측을 시도하였다. 최종적으로 연료 펌프와 청정기의 진동 신호로부터 Conv1D 모델과 XGBoost 모델의 고장 예측 성능 결과를 비교하였다

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Analysis of vibration characterization of a multi-stage planetary gear transmission system containing faults

  • Hao Dong;Yue Bi;Bing-Xing Ren;Zhen-Bin Liu;Yue, Li
    • Structural Engineering and Mechanics
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    • 제88권4호
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    • pp.389-403
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    • 2023
  • In order to explore the influence of tooth root cracks on the dynamic characteristics of multi-stage planetary gear transmission systems, a concentrated parameter method was used to construct a nonlinear dynamic model of the system with 30-DOF in bending and torsion, taking into account factors such as crack depth, length, angle, error, time-varying meshing stiffness (TVMS), and damping. In the model, the energy method was used to establish a TVMS model with cracks, and the influence of cracks on the TVMS of the system was studied. By using the Runge- Kutta method to calculate the differential equations of system dynamics, a series of system vibration diagrams containing cracks were obtained, and the influence of different crack parameters on the vibration of the system was analyzed. And vibration testing experiments were conducted on the system with planetary gear cracks. The results show that when the gear contains cracks, the TVMS of the system will decrease, and as the cracks intensify, the TVMS will decrease. When cracks appear on the II-stage planetary gear, the system will experience impact effects with intervals of rotation cycles of the II-stage planetary gear. There will be obvious sidebands near the meshing frequency doubling, and the vibration trajectory of the gear will also become disordered. These situations will become more and more obvious as the degree of cracks intensifies. Through experiments, the theoretical results are in good agreement with experimental results, verifying the correctness of the theoretical model. This provides a theoretical basis for fault diagnosis and reliability research of the system.

Evaluating LIMU System Quality with Interval Evidence and Input Uncertainty

  • Xiangyi Zhou;Zhijie Zhou;Xiaoxia Han;Zhichao Ming;Yanshan Bian
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • 제17권11호
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    • pp.2945-2965
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    • 2023
  • The laser inertial measurement unit is a precision device widely used in rocket navigation system and other equipment, and its quality is directly related to navigation accuracy. In the quality evaluation of laser inertial measurement unit, there is inevitably uncertainty in the index input information. First, the input numerical information is in interval form. Second, the index input grade and the quality evaluation result grade are given according to different national standards. So, it is a key step to transform the interval information input by the index into the data form consistent with the evaluation result grade. In the case of uncertain input, this paper puts forward a method based on probability distribution to solve the problem of asymmetry between the reference grade given by the index and the evaluation result grade when evaluating the quality of laser inertial measurement unit. By mapping the numerical relationship between the designated reference level and the evaluation reference level of the index information under different distributions, the index evidence symmetrical with the evaluation reference level is given. After the uncertain input information is transformed into evidence of interval degree distribution by this method, the information fusion of interval degree distribution evidence is carried out by interval evidential reasoning algorithm, and the evaluation result is obtained by projection covariance matrix adaptive evolution strategy optimization. Taking a five-meter redundant laser inertial measurement unit as an example, the applicability and effectiveness of this method are verified.

N-Screen 기반의 해양시설물용 모니터링 시스템 설계 (A Design of N-Screen based Monitoring System for Marine-Facility)

  • 김지윤;오진석
    • 한국정보통신학회논문지
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    • 제19권3호
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    • pp.613-622
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    • 2015
  • 급격하게 발전하는 IT 기술과 국내 해상에 넓게 분포된 해양시설물의 모니터링 시스템이 융합된 효율적인 모니터링 시스템은 필수적이다. 특히 스마트폰과 스마트패드의 보급 및 스마트 TV등의 등장은 다양한 기기 환경에서 편리하게 모니터링을 할 수 있는 환경을 제공하였고, 해양시설물의 관리자가 언제 어디서나 해양시설물을 모니터링 할 수 있게 하였다. 그러나 현재 이용되고 있는 스마트폰과 스마트패드 등은 제조사 및 적용되는 OS에 따라 다양한 환경내에서 모니터링 시스템의 서비스가 어렵다. 또한 각 디바이스별로 모니터링 시스템을 별도로 개발해야 하는 불편함이 있다. 이러한 문제점을 해결하기 위하여 NMMS(N-Screen Marine-facility Monitoring System)를 제안한다. NMMS는 효율적인 해양시설물의 모니터링 시스템을 위해 해양시설물의 전력 상태와 제어 상태를 실시간으로 확인 할 수 있는 실시간 모니터링 시스템과, 해양시설물의 고장진단을 확인할 수 있는 고장진단 시스템, 그리고 해양시설물의 모니터링 데이터를 장기간 저장 및 확인할 수 있는 데이터 저장 시스템으로 구성된다. NMMS는 최근 각광받는 웹 표준 언어인 HTML 5를 이용해 각종 디바이스에서 접근성을 용이하게 하였다. 본 논문에서 제안하는 NMMS를 이용하여 관리자 및 관리단체가 사용하고 있는 개인 PC, 노트북, 스마트폰, 스마트패드 등의 다양한 기기 및 다양한 OS의 종류에 제한받지 않고 해양시설물의 모니터링을 가능하게 하였다.

Research on rapid source term estimation in nuclear accident emergency decision for pressurized water reactor based on Bayesian network

  • Wu, Guohua;Tong, Jiejuan;Zhang, Liguo;Yuan, Diping;Xiao, Yiqing
    • Nuclear Engineering and Technology
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    • 제53권8호
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    • pp.2534-2546
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    • 2021
  • Nuclear emergency preparedness and response is an essential part to ensure the safety of nuclear power plant (NPP). Key support technologies of nuclear emergency decision-making usually consist of accident diagnosis, source term estimation, accident consequence assessment, and protective action recommendation. Source term estimation is almost the most difficult part among them. For example, bad communication, incomplete information, as well as complicated accident scenario make it hard to determine the reactor status and estimate the source term timely in the Fukushima accident. Subsequently, it leads to the hard decision on how to take appropriate emergency response actions. Hence, this paper aims to develop a method for rapid source term estimation to support nuclear emergency decision making in pressurized water reactor NPP. The method aims to make our knowledge on NPP provide better support nuclear emergency. Firstly, this paper studies how to build a Bayesian network model for the NPP based on professional knowledge and engineering knowledge. This paper presents a method transforming the PRA model (event trees and fault trees) into a corresponding Bayesian network model. To solve the problem that some physical phenomena which are modeled as pivotal events in level 2 PRA, cannot find sensors associated directly with their occurrence, a weighted assignment approach based on expert assessment is proposed in this paper. Secondly, the monitoring data of NPP are provided to the Bayesian network model, the real-time status of pivotal events and initiating events can be determined based on the junction tree algorithm. Thirdly, since PRA knowledge can link the accident sequences to the possible release categories, the proposed method is capable to find the most likely release category for the candidate accidents scenarios, namely the source term. The probabilities of possible accident sequences and the source term are calculated. Finally, the prototype software is checked against several sets of accident scenario data which are generated by the simulator of AP1000-NPP, including large loss of coolant accident, loss of main feedwater, main steam line break, and steam generator tube rupture. The results show that the proposed method for rapid source term estimation under nuclear emergency decision making is promising.

속도 향상을 위한 서포트 벡터 머신의 파라미터 탐색 방법론 (Parameter search methodology of support vector machines for improving performance)

  • 이성보;김재영;김철홍;김종면
    • 예술인문사회 융합 멀티미디어 논문지
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    • 제7권3호
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    • pp.329-337
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    • 2017
  • 본 논문에서는 서포트 벡터 머신의 중요한 파라미터인 C와 σ값을 빠르고 정확하게 찾는 탐색 방법론을 제안한다. 기존에 알려진 격자 탐색 방식은 모든 경우를 비교하기 때문에 탐색속도가 느리다. 이러한 문제점을 개선하기 위해 본 논문에서는 탐색속도 향상을 위한 딥 서치 방식을 제안한다. 1단계에서는 C-σ 정확도지표를 4등분 한 뒤 각 영역의 중간 값을 탐색하여 가장 정확도 값이 높은 지점을 시작 지점으로 선택한다. 2단계에서는 선정된 시작지점을 다시 4등분한 뒤 정확도 값이 가장 큰 지점을 새로운 탐색지점으로 지정한다. 3단계에서는 탐색지점에 이웃한 8개의 지점들을 탐색하여 정확도 값이 가장 높은 곳을 새로운 시작 지점으로 선정한 뒤 해당 지점을 4등분하여 정확도 값을 계산한다. 마지막 단계에서는 이웃 지점의 값들보다 탐색지점의 정확도지표 값이 최댓값이 될 때까지 진행한다. 최댓값을 만족하지 않을시 2단계에서부터 반복하며 입력된 레벨 값만큼 반복을 진행한다. 베어링의 결함 및 정상 데이터를 사용하여 비교한 결과, 제안한 Deep search 알고리즘은 기존 알고리즘 보다 성능 및 탐색시간에서 우수성을 보였다.

사례기반추론과 텍스트마이닝 기법을 활용한 KTX 차량고장 지능형 조치지원시스템 연구 (An Intelligence Support System Research on KTX Rolling Stock Failure Using Case-based Reasoning and Text Mining)

  • 이형일;김종우
    • 지능정보연구
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    • 제26권1호
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    • pp.47-73
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    • 2020
  • KTX 차량은 수많은 기계, 전기 장치 및 부품들로 구성되어 있는 하나의 시스템으로 차량의 유지보수에는 상당히 많은 전문성과 유지보수 작업자들의 경험을 필요로 한다. 차량 고장발생 시 유지보수자의 지식과 경험에 따라 문제 해결의 시간과 작업의 질적 차이가 발생하며 그에 따른 차량의 가용율이 달라진다. 일반적으로 문제해결은 고장 매뉴얼을 기반으로 하지만 경험이 많고 능숙한 전문가의 경우는 이와 더불어 개인의 노하우를 접목하여 신속하게 진단하고 조치를 취한다. 이러한 지식은 암묵지 형태로 존재하기 때문에 후임자에게 완전히 전수되기 어려우며, 이를 위해 사례기반의 철도차량 전문가시스템을 개발하여 데이터화된 지식으로 바꾸려고 하는 연구들이 있어왔다. 하지만, 간선에 가장 많이 투입되고 있는 KTX 차량에 대한 연구나 텍스트의 특징을 추출하여 유사사례를 검색하는 시스템 개발은 아직 미비하다. 따라서, 본 연구에서는 이러한 차량 유지보수 전문가들의 노하우를 통해 수행된 고장들에 대한 진단과 조치 이력을 문제 해결의 사례로 활용하여 새롭게 발생하는 고장에 대한 조치가이드를 제공하는 지능형 조치지원시스템을 제안하고자 한다. 이를 위하여, 2015년부터 2017년동안 생성된 차량고장 데이터를 수집하여 사례베이스를 구축하였고, 차원축소 기법인 비음수 행렬 인수분해(NMF), 잠재의미분석(LSA), Doc2Vec을 통해 고장의 특징을 추출하여 벡터 간의 코사인 거리를 측정하는 방식으로 유사 사례를 검색하였으며, 위의 알고리즘에 의해 제안된 조치내역들 간 성능을 비교하였다. 분석결과, 고장 내역의 키워드가 적은 경우의 유사 사례 검색과 조치 제안은 코사인 유사도를 직접 적용하는 경우에도 좋은 성능을 낸다는 것을 알 수 있었고 차원 축소 기법들의 성능 비교를 통해 문맥적 의미를 보존하는 차원 축소 방식 중 Doc2Vec을 적용하는 것이 가장 좋은 성능을 나타낸다는 것을 알 수 있었다. 텍스트 마이닝 기술은 여러 분야에서 활용을 위한 연구들이 이루어지고 있는 추세이나, 본 연구에서 활용하고자 하는 분야처럼 전문적인 용어들이 다수이고 데이터에 대한 접근이 제한적인 환경에서 이러한 텍스트 데이터를 활용한 연구는 아직 부족한 실정이다. 본 연구는 이러한 관점에서 키워드 기반의 사례 검색을 보완하고자 텍스트 마이닝 기법을 접목하여 고장의 특징을 추출하는 방식으로 사례를 검색해 조치를 제안하는 지능형 진단시스템을 제시하였다는 데에 의의가 있다. 이를 통해 현장에서 바로 사용 가능한 진단시스템을 단계적으로 개발하는데 기초자료로써 시사점을 제공할 수 있을 것으로 기대한다.

뇌성마비아 어머니의 경험 (Lived experience of mothers who have child with cerebral palsy)

  • 이화자;김이순;이지원;권수자;강인순;안혜경
    • Child Health Nursing Research
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    • 제2권1호
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    • pp.93-111
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    • 1996
  • The purpose of the study is to identify the lived experience of mothers who have children with cerebral palsy in order to understand their agony. Moreover, the result of study was to find some nursing intervention for disabled children and their mothers. For this purpose, ten mothers who are willing to cooperate with this research were selected at random from those who have children with the cerebral palsy, currently using the municipal facilities for the handicapped with cerebral malfunction. Data collection was done from October 4, 1994 th December 31, 1994. The data were collected by asking the mothers mentioned above with some unstructured open-ended questions, recorded on the tapes with permission by the interviewee in order to prevent missing of the interviewed contents. These collected data have been substantiated and properly analyzed on the basis of phenomenological approach initiated by Colaizzi's method. The results and validity are proved to be credible by means of the individual checking of the interviewed mothers. The results of this study are as follows : 1. When the mother is first informed of the diagnosis of cerebral palsy on her child, she usually misses the crucial timing needed for proper treatment of the child's disorder because she is notified through the doctor's indifference and his apparently inactive, matter-of-fact attitude. At first she suspects the doctor's diagnosis and tries to attribute it to the unknown cause from a certain genetic problem and then she quickly wants to deny the whole situation that her child is really suffering from the cerebral palsy. The reality is too much for her to accept as it is and she would not believe her child is abnormal. Therefore, she even attempts depend on the power of God for its solution. 2. The mother, who goes thorough this kind of uncommon experiences, is totally devoted to the treatment and care of the child and completely ignores her own life and happiness. At the same time, she feels sorry for her other normal children she believes having not enough care and concern. Also, she feels sorry for the sick child when the child's brothers or sisters show special concern for the patient out of sympathy. It is sorry and not satisfied for her that the child is growing with abnormality and neighbor other around have inappropriate attitudes. Likewise, she is discontent with her husband's lack of concern about the child's treatment. She believes that the health care system in this society isn't fulfilling its due purpose. In the state of her utmost distress and anxiety, she always feels the need of competent consultants, and is angry about that her child is treated as an abnormal being, she is trying to hide the child from other people and to make him or her disappear, if possible. Although she doesn't have harmonious relation with her husband, she id happy when he shows his affection for the child and she feels relieved and thankful when the relatives don't mention about the child's condition Since the child's overall status of health is continuously in unstable conditions, requiring her all-time readiness for an emergency, she feels guilty of her child's illness toward the fEmily members as if it was her own fault to have borne such an abnormal child and she feels responsible for the child morally and financially if necessary Because her life is centered on taking care of the child, she cannot afford to enjoy her own life and happiness. She is a lonely mother, fatigued, with no proper relationship with other people around her. With this sense of guilt and responsibility as a mother of an unusual disease, she has no choice but to grieve her destiny from which she is not allowed to escape. 3. Nevertheless, the mother with the child suffering from the cerebral palsy does not easily give up the hope of getting her child cured and she believes that in the long run, though slower than hoped, her abnormal son or daughter will be eventually cured to become a normal sibling someday. This kind of hope is sustained by the mother's strong faith coming from observing the progress of other similar children getting better. Sometimes she is encouraged to have this faith by other mothers who share the same painful experiences, believing that her child will improve even more rapidly than others with the same palsy. Full of hope, she painstakingly waits for the child's healing. Moreover, she plans to have another child. she thinks that the patient child's brothers and sisters only can truly understand and look after the patients. However, when she notices that the progress of other children under the treatment does not look so hopeful, she is distressed by the thoughts that her child may never get well. Too, she is worried that the patient's brother or sister will be born as the same invalid with the cerebral disease. She is discouraged to have another baby as much as she is encouraged to. She is also troubled by the thought that in case she has another baby, she will have to be forced. to neglect the patient child, especially when she does have an extra hand or some reliable person to help her with taking care of the patient.

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설비공학 분야의 최근 연구 동향: 2014년 학회지 논문에 대한 종합적 고찰 (Recent Progress in Air-Conditioning and Refrigeration Research: A Review of Papers Published in the Korean Journal of Air-Conditioning and Refrigeration Engineering in 2014)

  • 이대영;김사량;김현정;김동선;박준석;임병찬
    • 설비공학논문집
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    • 제27권7호
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    • pp.380-394
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    • 2015
  • This article reviews the papers published in the Korean Journal of Air-Conditioning and Refrigeration Engineering during 2014. It is intended to understand the status of current research in the areas of heating, cooling, ventilation, sanitation, and indoor environments of buildings and plant facilities. Conclusions are as follows. (1) The research works on the thermal and fluid engineering have been reviewed as groups of heat and mass transfer, cooling and heating, and air-conditioning, the flow inside building rooms, and smoke control on fire. Research issues dealing with duct and pipe were reduced, but flows inside building rooms, and smoke controls were newly added in thermal and fluid engineering research area. (2) Research works on heat transfer area have been reviewed in the categories of heat transfer characteristics, pool boiling and condensing heat transfer and industrial heat exchangers. Researches on heat transfer characteristics included the results for thermal contact resistance measurement of metal interface, a fan coil with an oval-type heat exchanger, fouling characteristics of plate heat exchangers, effect of rib pitch in a two wall divergent channel, semi-empirical analysis in vertical mesoscale tubes, an integrated drying machine, microscale surface wrinkles, brazed plate heat exchangers, numerical analysis in printed circuit heat exchanger. In the area of pool boiling and condensing, non-uniform air flow, PCM applied thermal storage wall system, a new wavy cylindrical shape capsule, and HFC32/HFC152a mixtures on enhanced tubes, were actively studied. In the area of industrial heat exchangers, researches on solar water storage tank, effective design on the inserting part of refrigerator door gasket, impact of different boundary conditions in generating g-function, various construction of SCW type ground heat exchanger and a heat pump for closed cooling water heat recovery were performed. (3) In the field of refrigeration, various studies were carried out in the categories of refrigeration cycle, alternative refrigeration and modelling and controls including energy recoveries from industrial boilers and vehicles, improvement of dehumidification systems, novel defrost systems, fault diagnosis and optimum controls for heat pump systems. It is particularly notable that a substantial number of studies were dedicated for the development of air-conditioning and power recovery systems for electric vehicles in this year. (4) In building mechanical system research fields, seventeen studies were reported for achieving effective design of the mechanical systems, and also for maximizing the energy efficiency of buildings. The topics of the studies included energy performance, HVAC system, ventilation, and renewable energies, piping in the buildings. Proposed designs, performance performance tests using numerical methods and experiments provide useful information and key data which can improve the energy efficiency of the buildings. (5) The field of architectural environment was mostly focused on indoor environment and building energy. The main researches of indoor environment were related to the evaluation of work noise in tunnel construction and the simulation and development of a light-shelf system. The subjects of building energy were worked on the energy saving of office building applied with window blind and phase change material(PCM), a method of existing building energy simulation using energy audit data, the estimation of thermal consumption unit of apartment building and its case studies, dynamic window performance, a writing method of energy consumption report and energy estimation of apartment building using district heating system. The remained studies were related to the improvement of architectural engineering education system for plant engineering industry, estimating cooling and heating degree days for variable base temperature, a prediction method of underground temperature, the comfort control algorithm of car air conditioner, the smoke control performance evaluation of high-rise building, evaluation of thermal energy systems of bio safety laboratory and a development of measuring device of solar heat gain coefficient of fenestration system.