• Title/Summary/Keyword: Fatigue life prediction

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A study on the Fatigue Life Prediction Method of the Spot-welded Lap Joint (점용접이음재의 피로수명 예측기법에 관한 연구)

  • 손일선;배동호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.3
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    • pp.110-118
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    • 2000
  • For reasonable fatigue design and estimation of fatigue durability considered fatigue strength and stiffness of the automotive body structure, many fatigue data must be insured according to the shapes, materials, and welding conditions of the spot welded lap joints. However, because it is actually difficult problem, there is need to establish a new method to be able to predict its fatigue life without any additional fatigue tests. Therefore, In order to improve such problems, in this study, the maximum stress function presenting the $\delta\sigma_{1max}―\delta P$ relation was defined form the relation between $\delta\sigma_{1max}-N_f$ and ${\delta}P-N_f$. By using the fatigue data on the IB type spot-welded lap joints previously obtained from the fatigue test results, fatigue life of the spot-welded lap joint previously obtained from the fatigue test results, fatigue life of the spot-welded lap joint having a certain dimension was tried to predict without any additional fatigue tests. And, its result was verified by ${\delta}P-$N_f$ curves. Obtained conclusion are as follows, 1) a maximum stress function considered the relation of the maximum principal stress, fatigue load, and the effects of geometrical factors of the IB type spot-welded lap joint was suggested. 2) the fatigue life predicted by the maximum principal stress function and the relation of $\delta\sigma_{1max}-N_f$ was well agreed with the fatigue life obtained through the actual fatigue test result. 3) the fatigue life of the IB type spot-welded lap joint having a certain dimension is able to be predicted without any additional fatigue tests from the fatigue life prediction method by the maximum principal stress function.

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Stress based Fatigue Life Prediction for Ball Bearing (응력 기반 볼 베어링의 접촉피로수명 예측)

  • Kim Tae-Wan;Lee Sang-Don;Cho Yong-Joo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.339-349
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    • 2004
  • The method for fatigue life prediction of ball bearing is proposed applying the algorithm of contact fatigue prediction based on stress analysis. In order to do this, a series of simulation such as initial surface stress analysis, EHL analysis, subsurface stress analysis and fatigue analysis are conducted from the loading at each ball location calculated for a bearing subjected to external bearing load and contact shape function. And uniaxial fatigue tests are performed to obtain fatigue parameter of AISI 52100 steel. It was found that since stress is usually higher at the inner raceway contact than at the outer raceway contact, fatigue failure occurs on the inner raceway first. When the fatigue life calculated in the stress-based method are compared with $L_{50}$ life of L-P model, Crossland criterion for the radial load increment is similar to $L_{50}$ life and Dang Van criterion for the axial load increment is similar. In the case of EHL contact. there is no difference of fatigue life between dry contact and EHL contact, when maximum Hertz pressure exceeds 2.5GPa.

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Stress based Fatigue Life Prediction for Ball Bearing (볼 베어링의 응력 기반 접촉피로수명 예측)

  • Kim, Tae-Wan;Cho, Yong-Joo
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.5
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    • pp.44-55
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    • 2007
  • The method for fatigue life prediction of ball bearing is proposed applying the algorithm of contact fatigue prediction based on stress analysis. In order to do this, a series of simulation such as initial surface stress analysis, EHL analysis, subsurface stress analysis and fatigue analysis are conducted from the loading at each ball location calculated for a bearing subjected to external bearing load and contact shape function. And uniaxial fatigue tests are performed to obtain fatigue parameter of AISI 52100 steel. It was found that since stress is usually higher at the inner raceway contact than at the outer raceway contact, fatigue failure occurs on the inner raceway first. When the fatigue life calculated in the stress-based method are compared with L50 life of L-P model, Crossland criterion for the radial load increment is similar to L50 life and Dang Van criterion for the axial load increment is similar. In the case of EHL contact, there is no difference of fatigue life between dry contact and EHL contact, when maximum Hertz pressure exceeds 2.5GPa.

Fatigue Life Prediction of Circular Notched CFRP Laminates (원공조치를 가진 탄소섬유강화 플라스틱 적층판의 피로수명에측)

  • Heo, Jae-Seok;Hwang, Un-Bong;Park, Hyeon-Cheol;Han, Gyeong-Seop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.3
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    • pp.832-842
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    • 1996
  • Fatigue life prediction and fatigue behavior of circular notched carbon fiber reinforced plastic laminates are presented. Point and average stress criteria by Whitney and Nuismer are generalized to fatigue fracture criteria for notched laminates. Residual strength degradation model and the assumptions on the stress redistribution are introduced during the derivation of prediction equations. S-N curve, Basquin's relation, and H and H's FLPE1 are chosen for evaluation of residual strength of unnotched laminates and six prediction equations are derived. Experiments are performed using Graphite/Epoxy laminates whose fiber orientation is $[0$^\circ$/+45$^\circ$/-45$^\circ$/90$^\circ$]s. Presented prediction equations are reasonably close to experimental data and proposed appoach is found to be suitable to predict fatigue life of notched composite laminates.

A Model for Fatigue Life In CFRP Laminates with Impact Damage (충격손상을 가진 CFRP 적층복합재료의 피로수명예측모델)

  • Gang, Gi-Won;Kim, Jeong-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.11
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    • pp.2828-2835
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    • 2000
  • This paper presents the fatigue behavior of composite materials with impact-induced damage. The impact damage parameter is proposed to evaluate the effect of impact damage on fatigue life. Subsequently, a new model is developed to predict the fatigue life of impacted composite materials. Also, a stochastic model is proposed to describe the variation of fatigue life due to the material nonhomogeneity. For these models, the fatigue tests were performed on the unimpacted and impacted composite materials, The effect of impact damage on fatigue life can be characterized by the impact damage parameter. Additionally, the results by the present fatigue life prediction model agree will with experimental results regardless of applied impact energy. Also, the variation of fatigue life can be described by the present stochastic model and is reduced with applied impact energy.

Fatigue Life Prediction of Strut Rubber Mount for Passenger Car (승용차용 스트러트 고무마운트의 피로수명 예측)

  • Lee, Hak-Joo;Kim, Wan-Doo;Cho, Seong-Do-Seong;Kim, Chang-Wook
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.298-303
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    • 2000
  • A procedure to predict the fatigue life of rubber components based on the signed principal strain method was proposed. A tension-compression rubber specimen with Jang-gu shape was designed and principal strain distribution was obtained by using the nonlinear finite element analysis. Finite element analysis and fatigue test of strut rubber mount were conducted to evaluate the fatigue life prediction procedure proposed. A procedure was employed to predict the fatigue life of strut rubber mount. Predicted fatigue lives have a good agreement with tested lives within a factor of 3.

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A Change and Prediction of Biaxial Fatigue Life of Cast Duplex Stainless Steels by Degradation (2상 주조 스테인리스강의 열화로 인한 2축 피로수명의 변화와 예측)

  • Kwon, Jae-Do;Park, Joong-Cheul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.4
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    • pp.410-418
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    • 2004
  • The multiaxial fatigue test under in-phase and out-of$.$phase load were performed to study what degradation phenomenon affects fatigue life with virgin and 3600 hrs degraded materials. The various kind of fatigue data fur fatigue life prediction were acquired under pure axial and pure torsional load of fully reversal condition. The models which was investigated are: 1) the von Mises equivalent strain range, 2) the critical shear plane approach method of Fatemi-Socie(FS) parameter, 3) the modified Smith-Watson-Topper(SWT) parameter. The result showed that, fatigue life by material degradation are decreased and life prediction which was used the FS parameter is not conservative but the best result.

Evalustion and Prediction for the Fatigue crack Initiation and Growth Life by Reliability Approach (I) -Statistical Consideration for Fatigue Crack Growth Life- (신뢰성 공학적 피로 균열의 발생, 진전 수명 평가 및 예측에 관한 연구 ( I ) -피로 균열 진전 수명의 통계학적 분포 특성-)

  • 권재도;최선호;황재석;곽상국;전경옥;장재영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1583-1591
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    • 1990
  • Life prediction and residual life prediction of structures of machines are one of the most strongly world wide needed problems as requirement in the stage of slowly developing economy which comes after rapidly and highly developing stage. For the purpose of statistical life prediction, fatigue test was conducted under the 4 stress levels, and for each stress level, about 20 specimens are used. The statistical properties of crack growth parameter m and C in the fatigue crack growth law of da/dN=C(.DELTA.K)sup m/, and the relationship between m and C, and the statistical distribution pattern of fatigue crack growth rate can be obtained by experimental results.

The Influence of Temperature on Low Cycle Fatigue Behavior of Prior Cold Worked 316L Stainless Steel (II) - Life Prediction and Failure Mechanism - (냉간 가공된 316L 스테인리스 강의 저주기 피로 거동에 미치는 온도의 영향 (II) - 수명예측 및 파손 기구 -)

  • Hong, Seong-Gu;Yoon, Sam-Son;Lee, Soon-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.10
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    • pp.1676-1685
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    • 2003
  • Tensile and low cycle fatigue tests on prior cold worked 3l6L stainless steel were carried out at various temperatures ftom room temperature to 650$^{\circ}C$. Fatigue resistance was decreased with increasing temperature and decreasing strain rate. Cyclic plastic deformation, creep, oxidation and interactions with each other are thought to be responsible for the reduction in fatigue resistance. Currently favored life prediction models were examined and it was found that it is important to select a proper life prediction parameter since stress-strain relation strongly depends on temperature. A phenomenological life prediction model was proposed to account for the influence of temperature on fatigue life and assessed by comparing with experimental result. LCF failure mechanism was investigated by observing fracture surfaces of LCF failed specimens with SEM.