• 제목/요약/키워드: Fatigue life and damage

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불규칙 하중을 받는 휠에서의 피로 파손 해석 (Analysis of Fatigue Damage at Wheel under Variable Load)

  • 조재웅;한문식
    • 한국생산제조학회지
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    • 제19권6호
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    • pp.753-759
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    • 2010
  • The variable fatigue load is simulated in this study. The stability and the life of the material are analyzed theoretically by Ansys program. These results are successfully applied to the practical wheel to predict the prevention of fracture and the endurance. The life and the damage on the every part of the fatigue specimen can be predicted. As the available lives are compared for every loading variation, the rain flow and damage matrix results can be helpful in determining the effects of small stress cycles in any loading history. The rainbow and damage matrices illustrate the possible effects of infinite life. The safety and stability of wheel and the other practical structures according to the variable load can be estimated by using the results of this study.

복합재 헬리콥터 로터 블레이드의 피로 및 손상허용 평가 방안 (Fatigue and Damage Tolerance Evaluation of Composite Helicopter Rotor Blades)

  • 기영중;백승길
    • 항공우주시스템공학회지
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    • 제8권3호
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    • pp.41-46
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    • 2014
  • Fatigue evaluations for the rotor blades of commercial or military rotorcraft have been carried out using the safe life concept since 1950s. Particularly, in the case of a rotor blade made of a composite material, a highly reliable fatigue life could be predicted by evaluation the cumulative damage using combination of fatigue life curve and load spectrum. However, there is a limit in adequately evaluating the strength reducing phenomena caused by damages or defects generated during the manufacturing process or impact damage induced by operational usages, using only the safe life concept. In this study, the fatigue evaluation process based on the damage tolerance concept is described and illustrated by means of successful application to substantiate the retirement time of composite rotor blades.

Research on three-point bending fatigue life and damage mechanism of aluminum foam sandwich panel

  • Wei Xiao;Huihui Wang;Xuding Song
    • Steel and Composite Structures
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    • 제51권1호
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    • pp.53-61
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    • 2024
  • Aluminum foams sandwich panel (AFSP) has been used in engineering field, where cyclic loading is used in most of the applications. In this paper, the fatigue life of AFSP prepared by the bonding method was investigated through a three-point bending test. The mathematical statistics method was used to analyze the influence of different plate thicknesses and core densities on the bending fatigue life. The macroscopic fatigue failure modes and damage mechanisms were observed by scanning electron microscopy (SEM). The results indicate that panel thickness and core layer density have a significant influence on the bending fatigue life of AFSP and their dispersion. The damage mechanism of fatigue failure to cells in aluminum foam is that the initial fatigue crack begins the cell wall, the thinnest position of the cell wall or the intersection of the cell wall and the cell ridge, where stress concentrations are more likely to occur. The fatigue failure of aluminum foam core usually starts from the semi-closed unit of the lower layer, and the fatigue crack propagates layer by layer along the direction of the maximum shear stress. The results can provide a reference for the practical engineering design and application of AFSP.

틸트 로터형 무인항공기의 손상허용 설계 (Damage Tolerant Design for the Tilt Rotor UAV)

  • 박영철;임종빈;박정선
    • 항공우주시스템공학회지
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    • 제1권2호
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    • pp.27-36
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    • 2007
  • The Damage Tolerant Design is developed to help alleviate structural failure and cracking problems in aerospace structures. Recently, the Damage Tolerant Design is required and recommended for most of aircraft design. In this paper, the damage tolerant design is applied to tilt rotor UAV. First of all, the fatigue load spectrum for the tilt rotor UAV is developed and fatigue analysis is performed for the flaperon joint which has FCL (fatigue critical location). Tilt rotor UAV has two modes: helicopter mode when UAV is taking off and landing; fixed wing mode when the tilt rotor UAV is cruising. To make fatigue load spectrum, FELIX is used for helicopter mode. TWIST is used for fixed wing mode. Fatigue analysis of flaperon joint is performed using fatigue load spectrum. E-N curve approach is used for picking crack initiation point. The LEFM(Linear Elastic Fracture Method) is considered for analyzing crack growth or propagation. Finally, including the crack initiation and propagation, the fatigue life is evaluated. Therefore the Damage Tolerant Design can be done.

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자동차의 쇽업쇼바 마운트에 대한 구조 및 피로해석 (Structural and Fatigue Analysis on Shock Absorber Mount of Automobile)

  • 한문식;조재웅
    • 한국기계가공학회지
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    • 제11권1호
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    • pp.125-133
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    • 2012
  • This study aims at structural analysis with fatigue on the shock absorber mount of automobile. Two kinds of mount as original model 1 and reinforced model 2 are applied. Among the cases of nonuniform fatigue loads at both models, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'SAE bracket history' or 'SAE transmission', the maximum fatigue life at model 2 is 5 to 6 times as much as model 1 and the minimum damage at model 2 is decreased 5 to 6 times as much as model 1. In case of 'Sample history' as slow fatigue loading history, the minimum damage at model 2 becomes same as model 1 but the maximum fatigue life at model 2 is decreased more than 17 times as much as model 1. In case of 'Sample History' with the average stress of -$10^4MPa$ to $10^4MPa$ and the amplitude stress of 0MPa to $10^4MPa$, the possibility of maximum damage becomes 3%. This stress state can be shown with 5 times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. Safe and durable design of shock absorber can be effectively improved by using this study result on mount frame.

ROLLING ELEMENT BEARING LUBRICANT DEBRIS DAMAGE ASSESSMENT AND LIFE PREDICTION

  • Hoeprich, Michael R.
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.461-462
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    • 2002
  • Rolling element bearing fatigue life can be significantly reduced by debris particles in lubricants. The debris particles cause raceway surface dents that initiate early fatigue damage. Optical interferometry has been found to be the best method for characterizing bearing raceway debris dent damage. This technique is used to determine the important features, sizes and density of dents. The resulting data file is then used to determine bearing fatigue life. Tests show that bearings manufactured by different processes and material types are affected differently by debris damage and that these differences must be considered by life prediction methodologies. Bearings made by a specific enhanced process can significantly resist the deleterious effects of debris damage and outperform bearings made by other means.

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SiC입자강화 주조Al-Si복합재의 피로수명에 대한 인장평균변형률의 영향 (Tensile Mean Strain Effects on the Fatigue Life of SiC-Particulate-Reinforced Al-Si Cast Alloy Composites)

  • 고승기
    • 대한기계학회논문집A
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    • 제23권11호
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    • pp.1970-1981
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    • 1999
  • The low-cycle fatigue behaviour of a SiC-particulate-reinforced Al-Si cast alloy with two different volume fractions has been investigated from a series of strain-control led fatigue tests with zero and nonzero tensile mean strains. The composites including the unreinforced matrix alloy, exhibited cyclic hardening behaviour, with more pronounced strain-hardening for the composites with a higher volume fraction of the SiC particles. For the tensile mean strain tests, the initial high tensile mean stress relaxed to zero for the ductile Al-Si alloy, resulting in no influence of the tensile mean strain on the fatigue life of the matrix alloy. However, tensile mean strain for the composite caused tensile mean stresses and reduced fatigue life. The pronounced effects of mean strain on the low-cycle fatigue life of the composite compared to the unreinforced matrix alloy were attributed to the initial large prestrain and non-relaxing high tensile mean stress in the composite with very limited ductility and Cyclic plasticity. Fatigue damage parameter using strain energy, density efficiently accounted for the mean stress effects. Predicted fatigue life using the damage parameter correlated fairly well with the experimental life within a factor of 3. Also, the fatigue damage parameter indicated the inferior life in the low-cycle regime and superior life in the high-cycle regime for the composite, compared to the unreinforced matrix alloy.

빙 및 일반해역 운항을 고려한 아라온호 선수프레임의 피로수명 계산 (Calculation of Fatigue Life of Bow Frame of ARAON Considering Navigating in Ice and Open Waters)

  • 안우성;이탁기;황미란
    • 한국해양공학회지
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    • 제32권6호
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    • pp.458-465
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    • 2018
  • Ice-going ships such as icebreakers, icebreaking tankers, and icebreaking LNG carriers are subjected to wave loads in open water and ice loads in ice-covered water. In terms of the ship's structural design, the local ice load is important. The fatigue failure due to repeated ice loads is also important. ISO 19906 specifies the assessment of the fatigue limit for a polar offshore structures. In addition, Lloyd's Register refers to fatigue damage based on ShipRight FDA ICE. In ShipRight FDA ICE, the fatigue damage indices due to wave and ice loads are simply presented as 0.5 for each load. It also states that the sum of the two fatigue damage indices should not exceed one. This study calculated and analyzed the fatigue damage index and fatigue life considering ARAON's voyage schedules and the assumed Antarctic voyage based on data measured during the Arctic voyage of ARAON in 2010.

평균응력을 동반하는 2.2Ni-lCr-0.5Mo강의 피로수명과 변형률에너지 밀도와의 상관관계 (Correlation Between Fatigue Life of 2.2Ni-0.1Cr-0.5Mo Steel Accompanying Mean Stresses with Cyclic Strain Energy Density)

  • 고승기;하정수
    • 대한기계학회논문집A
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    • 제27권1호
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    • pp.167-174
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    • 2003
  • Fatigue damage of 2.2Ni-1Cr-0.5Mo steel used fir high strength pressure tubes and vessels was evaluated using uniaxial specimens subjected to strain-controlled fatigue loading. Based on the fatigue test results from different strain ratios of -2. -i 0, 0.5, 0.75, the fatigue damage of the steel was represented by using a cyclic strain energy density. Mean stress relaxation depended on the magnitude of the applied strain amplitude. The high pressure vessel steel exhibited the cyclic softening behavior. Total strain energy density consisting of the plastic strain energy density and the elastic tensile strain energy density described fairly well the fatigue life of the steel, taking the mean stress effects into account. Compared to other fatigue damage parameters, fatigue life prediction by the cyclic strain energy density showed a good correlation with the experimental fatigue lift within a factor of 3.

Fatigue Damage Spectrum을 이용한 궤도차량의 진동환경 비교 (Tracked Vehicle Vibration Environmental Comparison using Fatigue Damage Spectrum)

  • 김재하;최병민;우호길
    • 한국군사과학기술학회지
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    • 제3권1호
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    • pp.191-197
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    • 2000
  • This paper provides the test results of tracked vehicle at each driving condition and life cycle. Fatigue Damage Spectrum(FDS) has evaluated with the Power Spectrum Density(PSD) and the life time of equipment. Finally, provisional vibration qualification test level is evaluated.

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