• Title/Summary/Keyword: Fatigue failure mode

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Lifetime prediction of bearings in on-board starter generator

  • Zieja, Mariusz;Tomaszewska, Justyna;Woch, Marta;Michalski, Mariusz
    • Advances in aircraft and spacecraft science
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    • v.8 no.4
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    • pp.289-302
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    • 2021
  • Ensuring flight safety for passengers as well as crew is the most important aspect of modern aviation, and in order to achieve this, it is necessary to be able to forecast the durability of individual components. The present contribution illustrates the results of a computational analysis to determine the possibility of analysing the prediction of bearing durability in on-board rotating equipment from the point of view of thermal fatigue.In this study, a method developed at the Air Force Institute of Technology was used for analysis, which allowed to determine the bearing durability from the flight altitude profile. Two aircraft have been chosen for analysis - a military M-28 and a civilian Embraer. As a result of the analysis were obtained: the bearing durability in on-board rotating devices, average operation time between failures, as well as failure rate. In conclusion, the practical applicability of this approach is demonstrated by the fact that even with a limited number of flight parameters, it is possible to estimate bearing durability and increase flight safety by regular inspections.

Constitutive Modeling of Asphalt Concrete with Time-Dependent Damage Growth (손상이 증가하는 아스팔트 콘크리트의 점탄성 구성모델)

  • 이현종
    • Computational Structural Engineering
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    • v.10 no.4
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    • pp.229-238
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    • 1997
  • Mechanical behavior of asphalt concrete that accounts for viscoelasticity and damage evolution under cyclic loading conditions is modeled and presented in this paper. An elastic-viscoelastic correspondence principle in terms of pseudo variables is applied to separately evaluate viscoelasticity and time-dependent damage growth in asphalt concrete. A microcrack growth law, which is commonly employed in linear viscoelastic fracture mechanics, is successfully used for describing the damage growth in the body. A constitutive equation in terms of stress and pseudo strain is first established for controlled-strain mode, and then transformed to controlled-stress constitutive equation by simply replacing stress and pseudo strain with pseudo stress and strain. The transformed constitutive equation in terms of pseudo stress satisfactorily predicts the mechanical behavior of asphalt concrete all the way up to failure under controlled-stress modes.

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Vibration Behavior and Dynamic Stress of Runners of Very High Head Reversible Pump-turbines

  • Tanaka, Hiroshi
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.2
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    • pp.289-306
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    • 2011
  • In the development of very high head pumped storage projects, one of the critical problems is the strength of pumpturbine runners. Data obtained by stress measurements of high head pump-turbine runners indicated that dynamic stress due to the vibration of runner might be detrimental, possibly to cause fatigue failure, if the runner were designed without proper consideration on its dynamic behaviour. Numerous field stress measurements of runners and model tests conducted with hydrodynamic similarity revealed that the hydraulic excitation force developed by the interference of rotating runner blades with guide vane wakes sometimes would induce such heavy vibration of runner. Theoretical and experimental investigations on both the hydraulic excitation force and the natural frequencies of runner have been conducted to explore this forced vibration problem.

Experimental study on rock-concrete joints under cyclically diametrical compression

  • Chang, Xu;Guo, Tengfei;Lu, Jianyou;Wang, Hui
    • Geomechanics and Engineering
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    • v.17 no.6
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    • pp.553-564
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    • 2019
  • This paper presents experimental results of rock-concrete bi-material discs under cyclically diametrical compression. It was found that both specimens under cyclical and static loading failed in three typical modes: shear crack, tensile crack and a combined mode of shear and wing crack. The failure modes transited gradually from the shear crack to the tensile one by increasing the interface angle between the interface and the loading direction. The cycle number and peak load increased by increasing the interface angle. The number of cycles and peak load increased with the interface groove depth and groove width, however, decreased with increase in interface groove spacing. The concrete strength can contribute more to the cycle number and peak load for specimens with a higher interface angle. Compared with the discs under static loading, the cyclically loaded discs had a lower peak load but a larger deformation. Finally, the effects of interface angle, interface asperity and concrete strength on the fatigue strength were also discussed.

Estimation of Fatigue Life of Reinforced Asphalt Pavement Overlay against Reflection Cracking due to Flexural Fracture (보강 덧씌우기 아스팔트 포장의 휨파괴에 의한 반사균열 피로수명 추정)

  • Doh, Young-Soo;Kim, Kwang-Woo
    • International Journal of Highway Engineering
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    • v.2 no.4 s.6
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    • pp.101-109
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    • 2000
  • This study was performed to estimate fatigue life of polymer-modified and reinforced overlay asphalt mixtures with respect to reflection cracking in asphalt overlay pavement. In order to achieve the goal, the expedited reflection cracking test method was developed and applied to various mixtures and the results were compared one another with respect to the resistant characteristics of reflection cracking. The theoretical prediction equation of fatigue life for each mixture was suggested based on statistical analysis of experimental test results in the flexural failure mode. Since coefficients of correlation between estimated values and measured values were very high ($r^2=0.95$ or higher), the prediction model can be used for relative comparison of various pavement overlay choices to be used in the field.

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Evaluation of Static Strength of Group Stud Shear Connection in Precast Concrete Deck Bridges (프리캐스트 콘크리트 바닥판 교량의 그룹 스터드 전단연결부 강도평가)

  • Shim, Chang Su;Jeon, Seung Min;Kim, Dong Wook
    • Journal of Korean Society of Steel Construction
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    • v.20 no.2
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    • pp.333-345
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    • 2008
  • concrete deck bridges are increasingly aplied to twin- girder bridges and open-stel box girder bridges.One of the most dificult isues in the design of shear conect ors is the mater of achieving ful composite action. Many connectors in smal area require a significant section los of precast decks resulting in difficult reinforcement details. In this closer spacing than the required minimum spacing in the design codes was evaluated through static tests. Test results s howed that the ultimate strength decreased as the conector spacing was reduced. The strength enhancement was observed due to aditional reinforcement for precast slabs or for shear pockets. Thus, the design of group stud shear connection needs to anticipate failure modes and the conector failure should be induced. Based on the test results, an empirical equation consi dering stud spacing was proposed to evaluate the ultimate strength of group stud shear conection. Fatigue tests showed n o reduction in fatigue life of the group stud shear conection in the range of this research. Details of the precast decks wer e enhanced using the findings of the study.

Evaluation of Ductility Capacity of Reinforced Concrete Bridge Columns Subject to Cyclic Loading Using Flexibility-Based Fiber Element Method (유연도법 섬유요소모델에 의한 반복하중을 받는 철근콘크리트 교각의 연성능력 평가)

  • 고현무;조근희;조호현
    • Journal of the Earthquake Engineering Society of Korea
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    • v.6 no.3
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    • pp.11-21
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    • 2002
  • The evaluation of displacement ductility is performed by direct method through tracking the inelastic hysteretic behavior of RC bridge columns subject to cyclic loading using a flexibility-based fiber element mode. To reasonably track the inelastic behavior until the RC bridge column reaches its ultimate state, the average stress-average strain relations and joint elements, which agree well with experiments, are modified and applied considering the tension stiffening behavior and discontinuous displacement between the column and its base. In addition the evaluation of displacement ductility is performed by a direct method easily applicable to numerical analysis. Locations for the integration points, values for the post-crushing concrete strength and low-cycle fatigue failure of longitudinal reinforcement that affect the calculation of yielding and ultimate displacements are proposed for the application to flexibility-based fiber element model. Since less than 10% of error occurs during the displacement ductility analysis, the yielding and ultimate displacements evaluated by the applied analysis method and model appear to be valid.

The Evaluation of Structural Safety of Impeller Using FEM Simulation (FEM 시뮬레이션을 이용한 임펠러의 구조 안전성 평가)

  • Jung, Jong Yun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.43 no.4
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    • pp.41-47
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    • 2020
  • As modern industries are highly being developed, it is required that mechanical parts have to be manufactured with a high precision. In order to have precise parts, error-free designs have to be done before manufacturing with accuracy. For this intention being fulfilled, a mechanical analysis is essential for design proof. Nowadays, FEM simulation is a popular tool for verifying a machine design. In this paper, an impeller, being utilized in a compressor or an oil mixer as an actuator, is studied for an evaluation. The purpose of this study is to present a safety of an impeller for a proof of its mechanical stability. A static analysis for stress, strain, and deformation within a regular usage is examined. This simulation test shows 357.26×106 Pa for maximum equivalent stress and 0.207mm for total deformation. A fatigue test is carried to provide durability and its result shows that minimum safety factor is 3.2889, which guarantees that it runs without a fatigue failure in 106 cycles. The natural frequencies for the impeller is ranged from 228.09Hz to 1,253.6Hz for the 1st to the 6th mode. Total deformations at these natural frequencies are shown from 6.84mm to 12.631mm. Furthermore, Campbell diagram reveals that a critical speed is not found throughout regular rotational speeds. From the test results for the analysis, this paper concludes that the suggested impeller is proved for its mechanical safety and good to utilize at industries.

Analysis of Damage Trend for Gas Turbine 1st Bucket Related to the Change of Models (모델 변천에 따른 가스터빈 1단 버켓의 손상경향 분석)

  • Kim, Moon-Young;Park, Sang-Yeol;Yang, Sung-Ho;Choi, Hee-Sook;Ko, Won;Song, Kuk-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.6 s.261
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    • pp.718-724
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    • 2007
  • Some of gas turbine model of 7F-Class has constructed and is operating with units domestically. Non-destructive testing (NDT) is one of the methods being used to inspect damage $1^{st}$ stage bucket and review damage trends. We also analyze damage configuration and microstructure according to material and compare with pape of electric power research institute (EPRI). The damaged mode could be determined by leveraging failure analysis. Especially, configuration uprate of bucket is not only to prevent damage during operation but also avoid domestic manufacturing by the competitors. Modifications were mainly concentrated on surfaces such as cooling hole and bucket tips. Analyzing of bucket damage, the earlier model of 7F-Class used with one cycle with equivalent operation hour (EOH), has various cracking of the bucket surface. Bucket damage of new model is centered on tip area (54%) as analyzed by EPRI research. We conclude that improving bucket configuration would increase repair rate on the bucket tip.

Experimental investigation on the behaviour of UHPC-steel composite slabs under hogging moment

  • Gao, Xiao-Long;Wang, Jun-Yan;Bian, Chen;Xiao, Ru-Cheng;Ma, Biao
    • Steel and Composite Structures
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    • v.42 no.6
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    • pp.765-777
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    • 2022
  • Ultra high performance concrete (UHPC) can be used in the UHPC-steel composite structures especially for bridge structures to achieve high stiffness and high fatigue resistance with low self-weight. The structural performances of UHPC-steel composite slabs subjected to hogging moment have a significant influence on the global stiffness and durability of UHPC-steel composite structures. In order to study the structural behaviors of non-steam-cured UHPC-steel composite slabs subjected to negative moment, five composite slabs combined the thin UHPC layers to steel plates via shear stud connecters with the diameter of 16mm were fabricated and tested under negative moment. The test program aimed to investigate the effect of stud spacing and longitudinal reinforcement ratios on the failure mode, load-deflection behaviors, cracking patterns, bond-slips, and carrying capacities of composite slabs subjected to negative moment. In addition, direct tensile tests for the dog-bone UHPC specimens with longitudinal reinforcement bars were carried out to study the effect of reinforcement bars on the tensile strength of UHPC in the thin structure members. Based on the experimental results, analytical models were also developed to predict the cracking load and ultimate load of UHPC-steel composite slabs subjected to negative moment.