• 제목/요약/키워드: Fatigue design

검색결과 1,881건 처리시간 0.035초

특성함수와 피로해석을 이용한 로워컨트롤암의 형상최적설계 (Shape Optimization of the Lower Control Arm using the Characteristic Function and the Fatigue Analysis)

  • 박영철;이동화
    • 한국자동차공학회논문집
    • /
    • 제13권1호
    • /
    • pp.119-125
    • /
    • 2005
  • The current automotive is seeking the improvement of performance, the prevention of environmental pollution and the saving of energy resources according to miniaturization and lightweight of the components. And the variance analysis on the basis of structure analysis and DOE is applied to the lower control am. We have proposed a statistical design model to evaluate the effect of structural modification by performing the practical multi-objective optimization considering weight, stress and fatigue lift. The lower control arm is performed the fatigue analysis using the load history of real road test. The design model is determined using the optimization of acquired load history with the fatigue characteristic. The characteristic function is made use of the optimization according to fatigue characteristics to consider constrained function in the optimization of DOE. The structure optimization of a lower control arm according to fatigue characteristics is performed. And the optimized design variable is D=47 m, T=36mm, W=12 mm. In the real engineering problem of considering many objective functions, the multi-objective optimization process using the mathematical programming and the characteristic function is derived an useful design solution.

Structural system reliability-based design optimization considering fatigue limit state

  • Nophi Ian D. Biton;Young-Joo Lee
    • Smart Structures and Systems
    • /
    • 제33권3호
    • /
    • pp.177-188
    • /
    • 2024
  • The fatigue-induced sequential failure of a structure having structural redundancy requires system-level analysis to account for stress redistribution. System reliability-based design optimization (SRBDO) for preventing fatigue-initiated structural failure is numerically costly owing to the inclusion of probabilistic constraints. This study incorporates the Branch-and-Bound method employing system reliability Bounds (termed the B3 method), a failure-path structural system reliability analysis approach, with a metaheuristic optimization algorithm, namely grey wolf optimization (GWO), to obtain the optimal design of structures under fatigue-induced system failure. To further improve the efficiency of this new optimization framework, an additional bounding rule is proposed in the context of SRBDO against fatigue using the B3 method. To demonstrate the proposed method, it is applied to complex problems, a multilayer Daniels system and a three-dimensional tripod jacket structure. The system failure probability of the optimal design is confirmed to be below the target threshold and verified using Monte Carlo simulation. At earlier stages of the optimization, a smaller number of limit-state function evaluation is required, which increases the efficiency. In addition, the proposed method can allocate limited materials throughout the structure optimally so that the optimally-designed structure has a relatively large number of failure paths with similar failure probability.

차체구조의 구조기인 내구 설계 (Structure Borne Durability Design of a Vehicle Body Structure)

  • 김효식;임홍재
    • 한국자동차공학회논문집
    • /
    • 제12권3호
    • /
    • pp.109-121
    • /
    • 2004
  • This paper presents an optimal design method for structure-borne durability of a vehicle body structure. Structure-borne durability design requires a new design that can increase fatigue lives of critical areas in a structure and must prohibit transition phenomenon of critical areas that results from modification of the structure at the same time. Therefore, the optimization problem fur structure-borne durability design are consists of an objective function and design constraints of 2 types; type 1-constraint that increases fatigue lives of the critical areas to the required design limits and type 2-constraint that prohibits transition phenomenon of critical areas. The durability design problem is generally dynamic because a designer must consider the dynamic behavior such as fatigue analyses according to the structure modification during the optimal design process. This design scheme, however, requires such high computational cost that the design method cannot be applicable. For the purpose of efficiency of the durability design, we presents a method which carry out the equivalent static design problem instead of the dynamic one. In the proposed method, dynamic design constraints for fatigue life, are replaced to the equivalent static design constraints for stress/strain coefficients. The equivalent static design constraints are computed from static or eigen-value analyses. We carry out an optimal design for structure-borne durability of the newly developed bus and verify the effectiveness of the proposed method by examination of the result.

LNG탱크 겹침용접부의 피로강도에 관한 연구 (A Study on the Fatigue Strength of Lap Weld of LNG Tank)

  • 김종호
    • 한국해양공학회지
    • /
    • 제13권3호통권33호
    • /
    • pp.29-35
    • /
    • 1999
  • At the design of Mark III membrane type LNG tank, an analytical and experimental approach on the fatigue strengths of membrane and its welds are very important in order to assist designers and surveyors. In this study, fatigue tests of lap weld of Mark III membrane type LNG tank were carried out and cumulative damage factor was calculated in order to estimate the fatigue life by probability density function and rule methods. It contained the following tests and reviews : 1) The fatigue tests of lap weld of stainless steel according to statistical testing method recommended by JSME, 2)Preparation of S-N curve for lap welds considering the statistical properties of the results of fatigue tests. 3) Procedure for estimating the initiation life of fatigue crack of lap welds under variable loads by the rule lf classification society and probability density function, 4) Guideline for inspection of lap welds fo membrane type LNG tank.

  • PDF

철도교용 IT거더의 피로특성 (Fatigue characteristics of the IT girder for railroad)

  • 최상현;이창수
    • 한국재난정보학회 논문집
    • /
    • 제6권2호
    • /
    • pp.119-130
    • /
    • 2010
  • In designing a railroad bridge, the fatigue is one of the main factors to be considered for ensuring safe operation. Especially, for a new type of a structural member, which has not been adopted to railroad bridges, the fatigue performance should be checked. In this paper, the fatigue characteristics of an IT girder are examined. The IT girder is a new type of a prestressed concrete girder which has two prestressed H-beams in the top of the girder to give the girder additional sectional capacity. To obtain the fatigue performance, a 10m IT girder specimen is designed, and a repeated load test is performed by applying the load cyclically two million times. The magnitude of the repeated load is determined considering the stress level under the service condition. During the test, static load tests are performed to identify the stiffness degradation. The fatigue performance of the girder is checked according to the Japanese and the CEB-FIB design codes. The fatigue test result shows that the IT girder satisfies both design codes.

철도교용 IT거더의 피로특성 (Fatigue characteristics of the IT girder for railroad)

  • 최상현;이창수
    • 한국재난정보학회 논문집
    • /
    • 제6권1호
    • /
    • pp.140-152
    • /
    • 2010
  • In designing a railroad bridge, the fatigue is one of the main factors to be considered for ensuring safe operation. Especially, for a new type of a structural member, which has not been adopted to railroad bridges, the fatigue performance should be checked. In this paper, the fatigue characteristics of an IT girder are examined. The IT girder is a new type of a prestressed concrete girder which has two prestressed H-beams in the top of the girder to give the girder additional sectional capacity. To obtain the fatigue performance, a 10m IT girder specimen is designed, and a repeated load test is performed by applying the load cyclically two million times. The magnitude of the repeated load is determined considering the stress level under the service condition. During the test, static load tests are performed to identify the stiffness degradation. The fatigue performance of the girder is checked according to the Japanese and the CEB-FIB design codes. The fatigue test result shows that the IT girder satisfies both design codes.

서브프레임의 진동모드를 고려한 점용접 너깃의 피로수명 최적설계 (Fatigue Life Optimization of Spot Welding Nuggets Considering Vibration Mode of Vehicle Subframe)

  • 이상범;이혁재
    • 한국음향학회지
    • /
    • 제28권7호
    • /
    • pp.646-652
    • /
    • 2009
  • 본 논문에서는 점용접 너깃의 피로수명을 고려한 차량 서브프레임의 용접간격 최적화 설계기법이 제안된다. 주파수영역 피로해석기법에 의해 점용접 너깃의 피로수명이 평가된다. 피로해석에서 사용되는 입력 데이터는 벨지안로 프로파일을 통과하는 차량동역학 해석과 차량 서브프레임 유한요소모델의 모드 주파수 해석을 통해 얻는다. 주파수 영역 피로해석으로 부터 얻은 피로수명 결과로부터 용접간격 최적화를 수행 할 설계점들이 선정된다. 점용접 너깃의 피로수명을 최대화시키는 용접간격을 얻기 위하여 4-요인, 3-수준 직교배열 실험계획법이 사용된다. 본 연구를 통하여 최적화된 서브프레임은 초기모델에 비하여 최소 피로수명을 갖는 용접 너깃의 피로수명이 약 65.8 % 증대되는 것을 알 수 있다.

Static and fatigue performance of stud shear connector in steel fiber reinforced concrete

  • Xu, Chen;Su, Qingtian;Masuya, Hiroshi
    • Steel and Composite Structures
    • /
    • 제24권4호
    • /
    • pp.467-479
    • /
    • 2017
  • The stud is one of the most frequently used shear connectors which are important to the steel-concrete composite action. The static and fatigue behavior of stud in the steel fiber reinforced concrete (SFRC) were particularly concerned in this study through the push-out tests and analysis. It was for the purpose of investigating and explaining a tendency proposed by the current existing researches that the SFRC may ameliorate the shear connector's mechanical performance, and thus contributing to the corresponding design practice. There were 20 test specimens in the tests and 8 models in the analysis. According to the test and analysis results, the SFRC had an obvious effect of restraining the concrete damage and improving the stud static performance when the compressive strength of the host concrete was relatively low. As to the fatigue aspect, the steel fibers in concrete also tended to improve the stud fatigue life, and the favorable tensile performance of SFRC may be the main reason. But such effect was found to vary with the fatigue load range. Moreover, the static and fatigue test results were compared with several design codes. Particularly, the fatigue life estimation of Eurocode 4 appeared to be less conservative than that of AASHTO, and to have higher safety redundancy than that of JSCE hybrid structure guideline.

코발트기 초내열합금 ECY768의 고온 저주기피로 거동 (Low Cycle Fatigue Behavior of Cobalt-Base Superalloy ECY768 at Elevated Temperature)

  • 양호영;김재훈;하재석;유근봉;이기천
    • 한국안전학회지
    • /
    • 제28권3호
    • /
    • pp.18-22
    • /
    • 2013
  • The Co-base super heat resisting alloy ECY768 is employed in gas turbine because of its high temperature strength and oxidation resistance. The prediction of fatigue life for superalloy is important for improving the efficiency. In this paper, low cycle fatigue tests are performed as variables of total strain range and temperature. The relations between strain energy density and number of cycle to failure are examined in order to predict the low cycle fatigue life of ECY768 super alloy. The lives predicted by strain energy methods are found to coincide with experimental data and results obtained from the Coffin-Manson method. The fatigue lives is evaluated using predicted by Coffin-Manson method and strain energy methods is compared with the measured fatigue lives at different temperatures. The microstructure observing was performed for how affect able to low-cycle fatigue life by increasing the temperature.

Procedural steps for reliability evaluation of ultrasonically welded REBCO coated conductor lap-joints under low cycle fatigue test condition

  • Michael De Leon;Mark Angelo Diaz;Hyung-Seop Shin
    • 한국초전도ㆍ저온공학회논문지
    • /
    • 제25권4호
    • /
    • pp.28-31
    • /
    • 2023
  • This study presents a comprehensive procedure for the low cycle fatigue test of ultrasonically welded (UW) coated conductor (CC) lap-joints. The entire process is examined in detail, from the robust fabrication of the UW REBCO CC joints to the reliability testing under a low number of repeated cycle fatigue conditions. A continuous Ic measurement system enables real-time monitoring of Ic variations throughout the fatigue tests. The study aims to provide a step-by-step procedure that involves joint fabrication, electromechanical property (EMP) tests under uniaxial tension for stress level determination, and subsequent low-cycle fatigue tests. The joints are fabricated using a hybrid method that combines UW with adding In-Sn soldering, achieving a flux-free hybrid welding approach (UW-HW flux-free). The selected conditions for the low cycle fatigue tests include a stress ratio of R=0.1 and a frequency of 0.02 Hz. The results reveal some insights into the fatigue behavior, irreversible changes, and cumulative damage in the CC joints.