• Title/Summary/Keyword: Fatigue damage coefficient

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Case Study of Accelerated Life Test Method for Agricultural Tractor Transmission (농업용 트랙터 변속기의 가속 수명 시험법의 사례연구)

  • Kim, Dae-Cheol;Kang, Young-Sun
    • Journal of Biosystems Engineering
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    • v.34 no.5
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    • pp.325-330
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    • 2009
  • This study was performed to develop accelerated life test methods for agricultural tractor transmission receiving variable load. To acquire parameters for calculation of accelerated life test, endurance tests were performed under different torque conditions. Test results showed that the shape factor of Weibull distribution was 1.5 and fatigue damage exponent was 5.4. The calculated test time was 5,877 hours under the conditions of average life (MTBF) 3,000 hours and 90% reliability for one test sample. According to the linear cumulative damage rule, test time could be reduced using increased test load. Test time could be reduced by 252 hours when 1.2 times of the rated load compared with 0.67 times of the rated equivalent load calculated by load spectrum of the agricultural tractor. Calculated acceleration coefficient was 23.3.

Development of accelerated life test method for the wind turbine Gearbox using cumulative damage theory (누적손상이론을 이용한 풍력증속기의 가속수명시험법 개발)

  • Son, Ki-Su;Kwak, Hee-Sung;Kang, Change-Hoon;Cho, Jun-Haeng
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.11a
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    • pp.693-697
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    • 2005
  • This study was performed to develop accelerated life test method of the wind-turbine gearbox using accumulated damage theory that used to model the fatigue of parts that receive variable load. The accumulated damage theory was introduced, and the estimation of life and calculation of accelerated life test time was illustrated. As the actual application example, accelerated life test method of the gearbox was described. Life distribution of the wind-turbine gearbox was supposed to follow Weibull distribution and life test time was calculated under the conditions of average life (MTBF) 140,600 hours and 99% reliability for one test sample According to the accumulated damage theory, because test time can shorten in case increase test load, test time could be reduced by 1.2 years when we put the load 1.2 times of rated load than 0.93 times of rated load that is equivalent load calculated by load spectrum of the wind turbine. This time, acceleration coefficient was 21.3. This accelerated test method was used to develop accelerated test method of gear reducer, gear and bearing as well as the industrial gearbox and it is considered to be applied comprehensively to mechanical parts the fatigue of which is happened by load or pressure etc.

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Development of Accelerated Life Test Method for Machanical Parts Using Cumulative Damage Theory (누적손상이론을 이용한 기계류부품의 가속수명시험법 개발)

  • Kim, Dae-Cheol;Lee, Geun-Ho;Kim, Hyeong-Ui
    • 연구논문집
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    • s.32
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    • pp.35-43
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    • 2002
  • This study was performed to develop accelerated life test method of machanical parts using cumulative damage theory that used to model the fatigue of parts that receive variable load. The cumulative damage theory was introduced, and the estimation of life and calculation of accelerated life test time was illustrated. As the actual application example, accelerated life test method of agricultural tractor transmission was described. Life distribution of agricultural tractor transmission was supposed to follow Weibull distribution and life test time was calculated under the conditions of average life (MTBF) 3,000 hours and 90% reliability for one test sample. According to the cumulative damage theory, because test time can shorten in case increase test load, test time could be reduced by 482 hours when we put the load 1.1 times of rated load than 0.73 times of rated load that is equivalent load calculated by load spectrum of the agricultural tractor. This time, acceleration coefficient was 11.7. This accelerated test method was used to develop accelerated test method of gear reducer, hydraulic hose and bearing as well as agricultural tractor transmission and it is considered to be applied comprehensively to machanical parts the fatigue of which is happened by load or pressure etc.

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Evaluation of High Cycle Thermal Fatigue on Mixing Tee in Nuclear Power Plant (원전 Mixing Tee에서의 고주기 열피로 평가)

  • Lee, Sun Ki
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.16 no.1
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    • pp.22-29
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    • 2020
  • In nuclear power plants, there is a risk of thermal fatigue in equipment and piping affecting system soundness because the temperature change of the system accompanies in every operation and shutdown. Therefore, in order to prevent the excess of the fatigue limit during the lifetime of plants, the fatigue limit of each piping material is determined in the designing stage. However, there are many cases where equipment or piping is locally subjected to thermal fatigue that is not considered in the design, resulting in damage to the equipment and piping, and failure during operation. Currently, local thermal fatigue generation mechanisms that are not taken into account in the design stage are gradually being identified. In this paper, the effects of the fluid temperature fluctuations on the piping soundness due to the mixing of hot and cold water, one of the local thermal fatigue generating mechanisms, were evaluated.

Fatigue Life Prediction using Fuzzy Reliability theory (퍼지신뢰성이론에 의한 피로수명 예측)

  • 심확섭;이치우;장건의
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.672-675
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    • 1995
  • Because of a sudden growth of the research of fatigue failure, recent machines or structures have been designed by damage tolerance design in many fields. Consequently, it is the most primary factor to clarity the specific character of fatique failure in the design of machines or structures considering reliability. A statistical analysis is required to analyze the outcome of an experiment or a life estimate by reason of that fatigue failure contains lots of random elements. Reliability analysis which has tukenn the place of the existing analyses in the consideration of the uncertainty of a material, is a very efficient way. Even reliability analysis, however, is not a perfect way to analyses the uncertainties of all the materials. This thesis would refer to a newly conceived data analysis that the coefficient of a system could cause the ambiguity of the relationship of an input and output.

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Study on Fatigue Life Estimation for Aircraft Engine Support Structure (항공기 엔진 지지구조물의 피로수명 해석에 관한 연구)

  • Hur, Jang-Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1667-1674
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    • 2010
  • The fatigue life is estimated while determining the reliability of aircraft structures. In this study, the estimation of fatigue life was carried out on the basis of a cumulative damage theory; the working S-N curve and the equivalent stress on the engine support structure significantly affect the safety of the aircraft. The maximum stress observed was 1,080 MPa in the case of scissors link under crash load condition, and there was a 5% margin for the allowable stress corresponding to the temperature reduction factor. The maximum stress was 876 MPa, and the stress equation coefficient had a maximum value of 0.019 MPa/N in the case of scissors link under fatigue loads. In the results of the fatigue life analysis, the safety life in a fretting area of scissors link upper part was 416,667 flight hour, and other parts showed to infinite life. Therefore, it was demonstrated that the fatigue life requirement of aircraft engine support structure (scissors link, straight link) could be satisfied.

Wear Characteristics of Wheel/Rail Material under Dry and Wet Conditions (건식 및 수분조건에 따른 차륜/레일의 마모특성 평가)

  • Seo, Jung Won;Kwon, Suk Jin;Jun, Hyun Kyu;Lee, Dong Hyeong
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.7
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    • pp.541-549
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    • 2016
  • Rolling contact fatigue and wear on rails are inevitable in railway operations due to excessive wheel-rail contact stress. The wear is influenced by vehicle speed, contact pressure, environmental conditions, and many other factors. Speeding on a curved track causes many problems such as wear on the gauge of the rail and rolling contact fatigue. Managing environmental conditions can reduce problems on the wheel and rail interface. In this study, the wear characteristics of wheel and rail materials were investigated by twin-disc testing using various parameters. The results of the wear test indicated that the wear rate under dry conditions was larger than that under wet conditions. We found that contact fatigue damage occurred on the rail in dry conditions, however, the surface of the specimen under water remained smooth. Also, the friction coefficient in dry conditions was larger than in wet conditions.

Evaluation of Maintenance Quantity and Life Cycle Costs of Railway Track Considering Evolution of Rail Fatigue Damage and Ballast Settlement According to Track Quality Level (궤도 품질수준에 따른 레일 피로 손상과 자갈 침하 진전을 고려한 철도 궤도 보수량 및 수명주기비용 평가)

  • Jun-Hyuck Choi;Seung-Yup Jang;Seung-Won You;Do-Yeop Kim;Hyung-Jo Kim
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.28 no.4
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    • pp.37-47
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    • 2024
  • This study proposes a track maintenance quantity estimation model that considers evolution of rail fatigue damage and ballast settlement based on actual maintenance data from the Gyeongbu high-speed railway, and revises the existing life cycle cost (LCC) model for railway track. Using this model, maintenance quantities and life cycle costs based on different track quality levels are evaluated and discussed. According to the results, it is confirmed that applying the track maintenance quantity estimation model that accounts for rail fatigue damage and ballast settlement allows us to reasonably estimate maintenance costs close to the actual data. The track quality coefficient significantly influences both rail and ballast maintenance quantities, with ballast maintenance having a greater impact than rail maintenance. Additionally, as train speed increases, both rail and ballast maintenance quantities rise. Moreover, a higher track quality coefficient leads to a steeper increase in maintenance quantities with increasing train speed. Consequently, LCC also exhibits a faster growth rate over time with higher track quality coefficients and faster train speeds, resulting from an increased proportion of maintenance costs.

Fatigue Strength Assessment of a Ship Structures using the Influence Coefficient Concept and Spectral Analysis Technique (영향계수법과 스펙트럼 해석법을 이용한 선체의 피로강도평가)

  • Nho, I.S.;Kim, J.K.;Yoon, J.H.
    • Journal of the Society of Naval Architects of Korea
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    • v.34 no.2
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    • pp.75-84
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    • 1997
  • The up-to-date fatigue strength assessment system for ship structures was developed based on the spectral analysis method and numerical calculation for a membrane type LNG carrier was carried out to verify the effectiveness of the developed system. The wave induced loads acting on the ship's hull were calculated based on strip theory. And introducing the concept of influence factor and 3-D fine mesh structural analysis, direct calculation of long-term distribution of wave induced stress components was realized. Using the derived long term distribution of stress components and Miner-Parmgren's linear damage accumulation rule, fatigue strength of structural components were investigated.

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Estimation of Static Load Applied on Steam Generator Tubes (증기발생기 전열관에 작용되는 정적 하중 평가)

  • Park, Bumjin;Park, Jai Hak;Cho, Young Ki
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.1
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    • pp.35-40
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    • 2011
  • If a plugged tube in a steam generator is broken, it may damage nearby intact tubes. To prevent this damage, it is recommended that a stabilizer is installed into the plugged tube. However, the installation cost of a stabilizer is very high. So studies are required to determine the conditions on which the installation is necessary. For this purpose static loads and dynamic loads applied on a tube should be known to estimate the residual strength and remaining fatigue and wear life of a plugged tube. Two-dimensional and three-dimensional computational fluid dynamics (CFD) analyses are performed to obtain the drag coefficient for cross flow to a tube. Using the obtained drag coefficient, the static load can be estimated and the residual strength of a plugged tube can be calculated. An inclined flow problem is also analyzed and the vertical and horizontal forces are obtained and discussed.