• Title/Summary/Keyword: Fatigue crack growth analysis

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Flexural Fatigue Bechavior of Steel Fiber Reinforced Concrete Structures (강섬유보강 콘크리트의 휨 피로거동에 관한 연구)

  • 장동일;채원규;손영현
    • Magazine of the Korea Concrete Institute
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    • v.4 no.1
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    • pp.81-87
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    • 1992
  • In this thesis, the fatigue tests were performed on a series of SFRC(steel fiber reinforced concrete) to investigate the fatigue behavior of SFRC varying with the steel fiber contents and the steel fiber aspect ratios. The three point loading system is used in the fatigue tests. In tl1ese tests, relations between the repeated loading cycles and the mid-span deflections, number of repeated loadmg cycles when specimen was fractured were observed. On this basis, the mid-span deflections, the elastic strain energy and inelastic strain energy of SFRC were studied. A S - N curve \vas drawn to present the fatigue strength of SFRC beam. From che test results, by increasing the steel fiber content the energy lost on the permanent deformation decreases and the energy spent on crack growth increases. But in case of SFRC with the same steel fiber content the higher the steel fiber aspect ratio is, the less the elastic strain energy is. According to S - N curve drawn by the regression analysis on the fatugue test results, the fatigue strength with 2,000,000 repeated loading cycles in SFRC with the steel fiber content is 1.0% shows about 70% on the first crack static flexural strength.

Study on the Fatigue Crack Behavior by the Stress Intensity Factor and AE Parameters (응력확대계수와 음향방출 변수를 이용한 피로균열 거동 연구)

  • Yoon, Dong-Jin;Jeong, Jung-Chae;Park, Phi-Lip;Kim, Ki-Bok;Lee, Seung-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.5
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    • pp.412-423
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    • 2000
  • By using the relation between stress intensity factor and AE parameter, new approach method for assessing the crack length and detectability of crack was proposed. Laboratory experiment was carried out to identify AE characteristics of fatigue cracks for compact tension specimen. The relationship between a stress intensity factor and AE signals activity as well as conventional AE parameter analysis was discussed. As a result, the features of specific parameter such as the length of crack growth the AE energy, the AE peak amplitude, and the cumulative AE hits, showed the almost same trend in their increase as the number of fatigue cycle increased. From the comparisons of peak amplitude and AE energy with stress intensity factor, it was verified that the higher stress intensity factors generated AE signals with higher peak amplitude and a larger number of AE counts. If we can get more reliable database for the relation between AE parameters and stress intensity factor, this approach will provide a good information for evaluating both the existence of crack and the minimum detectable size of crack.

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Numerical Fatigue Life Prediction of IGBT Module for Electronic Locomotive (수치해석을 이용한 전동차용 IGBT 모듈의 피로 수명 예측)

  • Kwon, Oh Young;Jang, Young Moon;Lee, Young-ho;Choa, Sung-Hoon
    • Journal of the Microelectronics and Packaging Society
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    • v.24 no.1
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    • pp.103-111
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    • 2017
  • In this study, the thermomechanical stress and fatigue analysis of a high voltage and high current (3,300 V/1200 A) insulated gate bipolar transistor (IGBT) module used for electric locomotive applications were performed under thermal cycling condition. Especially, the reliability of the copper wire and the ribbon wire were compared with that of the conventional aluminum wire. The copper wire showed three times higher stress than the aluminum wire. The ribbon type wire showed a higher stress than the circular type wire, and the copper ribbon wire showed the highest stress. The fatigue analysis results of the chip solder connecting the chip and the direct bond copper (DBC) indicated that the crack of the solder mainly occurred at the outer edge of the solder. In case of the circular wire, cracking of the solder occurred at 35,000 thermal cycles, and the crack area in the copper wire was larger than that of the aluminum wire. On the other hand, when the ribbon wire was used, the crack area was smaller than that of the circular wire. In case of the solder existing between DBC and base plate, the crack growth rate was similar regardless of the material and shape of the wire. However, cracking occurred earlier than chip solder, and more than half of the solder was failed at 40,000 cycles. Therefore, it is expected that the reliability of the solder between DBC and base plate would be worse than the chip solder.

A Study on the Welding Residual Stress Analysis of the Spot Welding Point (전기저항 점용접부의 용접잔류응력 해석에 관한 연구)

  • 손일선;배동호
    • Proceedings of the KWS Conference
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    • 1999.05a
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    • pp.233-236
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    • 1999
  • The welding residual stress should be considered in fatigue stress analysis because it develope during the process of the electric resistance spot welding and it causes bad affect on the fatigue crack initiation and growth at nugget edge of spot welded points. Therefore the accurate estimation of residual stress is crucial. In this study, nonlinear finite element analysis on welding residual stress generated during the process of the spot welding was conducted, and their results were compared with the experimental data measured by X-ray diffraction method. From the results, it was found that welding residual stress existed as tension in the nugget center and as compression around the nugget edge.

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Evaluation of Adhesive Bonding Quality by Acoustic Emission (음향방출시험에 의한 복합 재료 접합부의 비파괴평가)

  • Lee, J.O.;Lee, J.S.;Yoon, U.H.;Lee, S.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.16 no.2
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    • pp.79-85
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    • 1996
  • Prediction of fatigue life and monitoring of fracture process for adhesively bonded CFRP composites joint have been investigated by analysis of acoustic emission signals during the fatigue and tension tests. During fatigue test, generated acoustic emission is related to stored elastic strain energy. By results of monitoring of AE event rate, fatigue process could be divided into two regions, and boundaries of two regions, fatigue cycles of the initiation of fast crack growth, were 70-80% of fatigue life even though the fatigue life were highly scattered from specimen to specimen. The result shows the possibility of predicting catastrophic failure by acoustic emission monitoring.

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Flaw Assessment on an Offshore Structure using Engineering Criticality Analysis (ECA 기법을 이용한 해양구조물의 결함 평가)

  • Kang, Beom-Jun;Kim, Yooil;Ryu, Cheol-Ho;Ki, Hyeok-Geun;Park, Sung-Gun;Oh, Yeong-Tae
    • Journal of the Society of Naval Architects of Korea
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    • v.52 no.6
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    • pp.435-443
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    • 2015
  • Offshore structure may be considerably vulnerable to fatigue failure while initial flaw propagates under cyclic loading, so crack propagation analysis/fracture/yield assessments about initial flaw detected by NDT are necessarily required. In this paper, case studies have been conducted by flaw assessment program using engineering criticality analysis (ECA) approach. Variables such as flaw geometry, flaw size, structure geometry, dynamic stress, static stress, toughness, crack growth rate, stress concentration factor (SCF) affected by weld are considered as analysis conditions. As a result, the safety of structure was examined during fatigue loading life. Also, critical initial flaw size was calculated by sensitivity module in the developed program. The flaw assessments analysis using ECA approach can be very useful in offshore industries owing to the increasing demand on the engineering criticality analysis of potential initial flaws.

Effect analysis of thermal-mechanical behavior on fatigue crack of flip-chip electronic package (플립 칩 전자 패키지의 피로 균열이 미치는 열적 기계적 거동 분석)

  • Park, Jin-Hyoung;Lee, Soon-Bok
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1673-1678
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    • 2007
  • The use of flip-chip type electronic package offers numerous advantages such as reduced thickness, improved environmental compatibility, and downed cost. Despite numerous benefits, flip-chip type packages bare several reliability problems. The most critical issue among them is their electrical performance deterioration upon consecutive thermal cycles attributed to gradual delamination growth through chip and adhesive film interface induced by CTE mismatch driven shear and peel stresses. The electronic package in use is heated continuously by itself. When the crack at a weak site of the electronic package occurs, thermal deformationon the chip side is changed. Therefore, we can measure these micro deformations by using Moire interferometry and find out the crack length.

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Fracture analysis and remaining life prediction of aluminium alloy 2014A plate panels with concentric stiffeners under fatigue loading

  • Murthy, A. Ramachandra;Mathew, Rakhi Sara;Palani, G.S.;Gopinath, Smitha;Iyer, Nagesh R.
    • Structural Engineering and Mechanics
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    • v.53 no.4
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    • pp.681-702
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    • 2015
  • Fracture analysis and remaining life prediction has been carried out for aluminium alloy (Al 2014A) plate panels with concentric stiffener by varying sizes and positions under fatigue loading. Tension coupon tests and compact tension tests on 2014A have been carried out to evaluate mechanical properties and crack growth constants. Domain integral technique has been used to compute the Stress intensity factor (SIF) for various cases. Generalized empirical expressions for SIF have been derived for various positions of stiffener and size. From the study, it can be concluded that the remaining life for stiffened panel for particular size and position can be estimated by knowing the remaining life of corresponding unstiffened panel.

The Basic Study on the Method of Acoustic Emission Signal Processing for the Failure Detection in the NPP Structures (원전 구조물 결함 탐지를 위한 음향방출 신호 처리 방안에 대한 기초 연구)

  • Kim, Jong-Hyun;Korea Aerospace University, Jae-Seong;Lee, Jung;Kwag, No-Gwon;Lee, Bo-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.5
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    • pp.485-492
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    • 2009
  • The thermal fatigue crack(TFC) is one of the life-limiting mechanisms at the nuclear power plant operating conditions. In order to evaluate the structural integrity, various non-destructive test methods such as radiographic test, ultrasonic test and eddy current are used in the industrial field. However, these methods have restrictions that defect detection is possible after the crack growth. For this reason, acoustic emission testing(AET) is becoming one of powerful inspection methods, because AET has an advantage that possible to monitor the structure continuously. Generally, every mechanism that affects the integrity of the structure or equipment is a source of acoustic emission signal. Therefore the noise filtering is one of the major works to the almost AET researchers. In this study, acoustic emission signal was collected from the pipes which were in the successive thermal fatigue cycles. The data were filtered based on the results from previous experiments. Through the data analysis, the signal characteristics to distinguish the effective signal from the noises for the TFC were proven as the waveform difference. The experiment results provide preliminary information for the acoustic emission technique to the continuous monitoring of the structure failure detection.

Fracture Mechanics Analysis of the Weldment in Pulley for Belt Conveyor (컨베이어용 풀리의 용접부위에 관한 파괴역학 설계기술 개발)

  • Han, Seung-U;Lee, Hak-Ju;U, Chang-Su;Lee, Sang-Rok
    • 연구논문집
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    • s.23
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    • pp.127-140
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    • 1993
  • The drive pulley, which is employed for loading and unloading raw materials in a steel mill, is usually manufactured by use of various welding processes. In this study the weldment in the pulley, in which TIG and $CO_2$ welding processes are used, has been analyzed from view point of fracture mechanics. Fracture toughness tests have been performed according to ASTM E813. A servo-hydraulic testing machine (10kN) has been employed. Also the crack propagation tests (Mode I) have been performed with compact tension specimen in compliance with ASTM E647. To predict the critical crack size in the weldment, finite element stress analysis for the drive pulley under real operating conditions have been performed. In addition, the residual stresses at the weldment and in heat-affected zone have been obtained by hole drilling method. The planar critical crack size have been predicted for the drive pulley by considering the stress analysis results and the residual stresses due to welding process. For the drive pulley considered in this study, it has been concluded that the most important factor in determining the critical crack size is the welding residual stress in the transverse direction. Also the effect of stress concentration at the root of the weldment have been noticeable. For the planar crack, the fatigue crack growth life from an initial crack size of 2mm to the critical crack size obtained as in the above have been predicted. The predicted lives were between 55, 900 and 72, 000 cycles depending on the shape of the elliptical crack. The predicted lives were in fairly good agreement for the drive pulley considered in this study.

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