• 제목/요약/키워드: Fatigue breakage

검색결과 30건 처리시간 0.026초

나사 파단 예방을 위해 새로 디자인한 경비 인대 결합 나사의 효용성: 생역학 연구 (The Efficacy of Newly Designed Screw for Prevention of the Screw Breakage in Syndesmosis Fixation: Biomechanical Study)

  • 이동오;송상헌
    • 대한족부족관절학회지
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    • 제24권2호
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    • pp.94-97
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    • 2020
  • Purpose: Fatigue breakage of cortical screws sometimes occurs after syndesmosis fixation, regardless of the period of screw retention. This study compared the fatigue strength of a novel screw design to conventional cortical screws in the fixed state of syndesmosis. Materials and Methods: Twelve sawbone models were tested mechanically to determine the fatigue strength of three screw designs. The first group was composed of cortical screws, while the second and third groups were newly-designed screws. The second group was composed of screws with a 2.4-mm diameter thread-free portion of the mid-shank while the third group had a 2.0-mm diameter thread-free mid-shank. A 400 N load was applied repetitively to a fibula model and the number of cycles until screw failure was recorded. Four screws from each group were tested, giving a total of 12 fatigue tests. Results: The average cycles until screw failure for groups 1, 2, and 3 were 8,134, 63,186, and 2,581, respectively. The second group showed the highest fatigue strength (p=0.018). The other two screw designs showed similar fatigue strength (p=0.401). Conclusion: New screw designs with a thread-free portion in the mid-shank could reduce the occurrence of fatigue breakage after syndesmosis fixation.

실사용조건을 모사한 전차선 굽힘피로 특성평가 시스템개발 (Development of Bending Fatigue Test System for Trolley Line Simulating Real Conditions)

  • 강민성;안상수;구재민;석창성;이기원;조용현
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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    • pp.3059-3064
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    • 2011
  • A Trolley line is a very important equipment among electric railway equipments since it contacts directly with pantograph and supplies electricity on the electromotive. Such it was thought that a trolley line need not to consider fatigue since the replace cycle by wear is shorter than the replace cycle by fatigue breakage. But, the bending fatigue breakage accidents occurred several times at the Shinkansen trolley line in East Japan Railway Company. Therefore, in case of a new developed trolley line, the evaluation for bending fatigue life became more important, But, since there are not an authorized fatigue test method and a testing device for the trolley line, the quantitative evaluation is difficult. In this study, we analyzed the load and environment condition of trolley line used in the actual spot and the developed testing device that can evaluate bending fatigue properties of the trolley line as simulating the real condition. The bending fatigue test of the trolley line was achieved using the developed testing device and estimated the fatigue life of trolley line and also, established the fatigue test process.

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Roll의 수명예측 model 개발

  • 배용환;장삼규;이석희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1992년도 춘계학술대회 논문집
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    • pp.306-312
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    • 1992
  • The prevention of roll breakage in hot rolling process is improtant to reduce maintenance cost and production loss. Rolling conditions such as the roll force and torque have been intensively studied to overcome the roll breakage. in the present work, a model for life prediction of work rolls under working condition was developed and discussed. The model consists of stress analysis, crack propagation, wear and fatigue calculation model. Roll life can be predicted by stress, crack depth and fatigue damage calculated from this model. The reliability of stress analysis is backed up by the FEM analysis. From the result of simulation using by pressent model, although the fatigue damage of back up roll reachs 80% of practical limit, that of workroll was less than 40%. In edge section of workroll stress amplification is found by wear and bender effect. We can judge that workroll failures are not due to fatigue damage, crack propagation by bending stress but stress amplification by wear and bender in present working condition.

냉간단조 베벨기어의 굽힘피로강도 평가 (An Evaluation of Bending Fatigue Strength for Cold Forged Bevel Gear)

  • 김재훈;사정우;김덕회;이상연
    • 한국정밀공학회지
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    • 제17권1호
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    • pp.61-67
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    • 2000
  • Gears are the most commonly used parts in automotive and industrial applications. One of most common modes of gear failures is tooth breakage, which is usually produced by the bending fatigue failure. It is important to manufacture the gears which can withstand the applied stresses in view of safety and economic requirement. This paper deals with bending fatigue strength for cold forged bevel gear. Especially, to compare fatigue characteristics for manufacturing processes difference, bending fatigue tests of bevel gears made by three different processes respectively. Results indicate that the fatigue strength of bevel gear is improved by cold forging process. Intergranular fracture is found on fatigue fracture surface, and dimples are observed on final fracture surface. The fatigue failure cannot be considered as a deterministic quantity, but must be characterized statistically. This study proposes a method to estimate bending fatigue lift of the bevel gear using the probability-load-life and Weibull analysis.

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손상역학을 이용한 섬유강화 복합재료의 피로해석 (Fatigue Analysis of Fiber-Reinforced Composites Using Damage Mechanics)

  • 임동민;윤인수;강기원;김정규
    • 대한기계학회논문집A
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    • 제30권2호
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    • pp.112-119
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    • 2006
  • Due to their intrinsic anisotropy, composite materials show quite complicated damage mechanism with their fiber orientation and stacking sequence and especially, their fatigue damage process is sequential occurrence of matrix cracking, delamination and fiber breakage. In the study, to propose new model capable of describing damage mechanism under fatigue loading, fatigue analysis of composite laminates based on damage mechanics, are performed. The average stress is disassembled with stress components of matrix, fiber and interlaminar interface through stress analysis. Each stress components are used to assess static damage analysis based on continuum damage mechanics (C.D.M.). Fatigue damage curves are obtained from hysteresis loop and assessed by the fatigue damage analysis. Then, static and fatigue damage analysis are combined. Expected results such as stress-cycle relation are verified by the experimental results of fatigue tests.

탄소섬유강화 복합재료의 피로강도에 미치는 모재의 영향 (Effect of matrix on fatigue strength of carbon fiber composite materials)

  • 유승원
    • 한국해양공학회지
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    • 제6권1호
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    • pp.113-121
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    • 1992
  • In this study, the variation of fatigue strength in CF/PEEK and CF/EPOXY, the matrix and interfacial strength of which differ from each other, has been studied from the viewpoint of microfracture behavior. The results obtained are as follows; According as the fatigue strength moves from the lower cycle range to the higher cycle range, that of CF/PEEK shows higher curve than that of CF/EPOXY does. In the early stage of fatigue life, the characteristic of fatigue crack in CF/PEEK is mainly the fracture of longitudinal fiber, while that in CF/EPOXY is the fracture of transverse fiber. The difference of fatigue strength in these materials can be explained by the fracture criteria of transverse fiber and longitudinal fiber.

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Evaluation on Fatigue Characteristics of Tire Sidewall Rubber according to Aging Temperature

  • Jun, Namgyu;Moon, Byungwoo;Kim, Yongseok;Koo, Jae-Mean;Seok, Chang-Sung;Hong, Ui Seok;Oh, Min Kyeong;Kim, Seong Rae
    • Elastomers and Composites
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    • 제52권3호
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    • pp.167-172
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    • 2017
  • Ultra-high performance (UHP) tires, for which demand has recently surged, are subject to severe strain conditions due to the low aspect ratio of their sidewalls. It is important to ensure sidewall material durability, since a sudden tire sidewall breakage during vehicle operation is likely to cause a major accident. In the automotive application of rubber parts, cracking is defined as a failure because when cracks occur, the mechanical properties of rubber change. According to Mars, Andre et al., strain and strain energy density (SED) are mainly used as a failure parameters and the SED is generally used as a fatigue damage parameter. In this study, the fatigue life curves of sidewall rubber of tires were determined by using the SED as fatigue damage parameter while the effect of aging on fatigue life was evaluated after obtaining the SED-Nf curves according to aging condition.

KTX 운행에 따른 가선설비 유리애자의 진동특성과 파손 가능성 검증 (The Verification of Breakage Possibility and Vibration Properties of Glass Insulators by the High-speed Railway Service)

  • 김영석;송길목;정진수;전용주
    • 전기학회논문지
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    • 제58권3호
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    • pp.566-572
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    • 2009
  • This paper has studied breakage possibility of glass insulators by resonance and accelerated deterioration through the comparison of the natural vibration and on site vibration. The natural frequencies of the strut tube glass insulator was measured within a range of less than 1kHz. In the on site vibration, the largest frequency that was imposed on strut tube glass insulators was 80Hz with 1.13g of vertical vibration in the viaduct section, the largest vertical vibration (0.38g) was detected at 103Hz in the open route section. When site vibration and natural vibration of strut tube glass insulators were compared in terms of characteristics, the resonance frequency was not the same. In both the viaduct and open route sections, it seems that the impact by vertical vibration in strut tube glass insulators is large. It's very unlikely that glass insulators were damaged by fatigue accumulation of vibration since the possibility of damage by resonance was very low in consideration of the characteristics of natural vibration and site vibration of glass insulators. In addition, no damage was detected in the accelerated deterioration test.

압전고분자 센서를 이용한 복합재 구조의 실시간 손상탐지 (Realtime Detection of Damage in Composite Structures by Using PVDE Sensor)

  • 권오양
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.118-121
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    • 2002
  • Polyvinylidene di-fluoride (PVDF) film sensor appeared to be practically useful for the structural health monitoring of composite materials and structures. PVDF film sensors were either attached to or embedded in the graphite/epoxy composite (CFRP) samples to detect the fatigue damage at the bondline of single-lap joints or the tensile failure of unidirectional laminates. PVDF sensors were sensitive enough to detect and determine the crack front in linear location since composites usually produce very energetic acoustic emission (AE). PVDF sensors are extremely cost-effective, as flexible as other plastic films, in low profile as thin as a few tens of microns, and have relatively wide-band response, all of which characteristics are readily utilized for the structural health monitoring of composite structures. Signals due to fatigue damage showed a characteristics of mode II (shear) type failure whereas those from fiber breakage at DEN notches showed that of mode I (tensile) type fracture.

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피로 손상 모델을 이용한 직조 탄소섬유강화 복합재료의 피로 손상 평가 (Fatigue Damage Evaluation of Woven Carbon-Fiber-Reinforced Composite Materials by Using Fatigue Damage Model)

  • 박홍선;최정훈;구재민;석창성
    • 대한기계학회논문집A
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    • 제34권6호
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    • pp.757-762
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    • 2010
  • 탄소섬유강화 복합재료는 금속재료에 비하여 높은 비강성과 비강도 등의 우수한 기계적 성질을 나타내고 있으며, 이러한 이유로 최근 경량화가 요구되는 항공기용 재료와 자동차용 재료 등으로 그 사용이 급격히 증가하여 금속재를 대체하고 있다. 그러나 대부분의 기계구조물에서는 반복하중에 의한 피로 파손이 주로 발생하고 있다. 그러므로 섬유강화 복합재를 사용한 기계구조물의 내구성을 확보하기 위해서는 이에 대한 피로 해석 및 내구성 평가가 필요하다. 따라서 피로 손상 모델을 이용하여 피로 시험으로부터 구한 손상량을 이용하여 피로손상 누적곡선을 획득하고 해석하였다.