• Title/Summary/Keyword: Fatigue Load Spectrum

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The Development of Fatigue Load Spectrum and Fatigue Analysis for the Tilt Rotor UAV (틸트 로터 무인항공기의 피로하중 스펙트럼 생성 및 피로해석)

  • Im, Jong-Bin;Park, Young-Chul;Park, Jung-Sun;Lee, Jeong-Jin
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.654-659
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    • 2007
  • In this paper, the fatigue load spectrum for tilt rotor UAV is developed and fatigue analysis is achieved for flaperon joint. Tilt rotor UAV has two modes which are helicopter mode when UAV is taking off and landing and fixed wing mode when UAV is cruising. To make fatigue load spectrum, FELIX for helicopter mode and TWIST for fixed wing mode are used. And Fatigue analysis of flaperon joint is achieved using fatigue load spectrum we obtained. When S-N test data are analyzed, we use the Kriging meta model to get probability S-N curve for whole range of material life. The result which is life of flaperon joint obtained by suggested fatigue analysis procedure in this paper is compared with that obtained by MSC/Fatigue.

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A Study on Load Spectrum for Fatigue Analysis of Helicopter Rotor Blades (헬리콥터 로터 블레이드의 피로해석을 위한 하중 스펙트럼연구)

  • Oh, Man-Seok;Kim, Hyun-Duk;Kee, Young-Jung;Park, Jung-Sun
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.15 no.3
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    • pp.15-23
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    • 2007
  • In this paper, we deducted the missions with respect to Korea utility helicopter (KUH) and consist of the scenarios which describe proper purpose of KUH. And so developed fatigue load spectrum of KUH by applying Helix that is fatigue load spectrum for blade of articulated helicopter rotor system. The developed load spectrum is applied to fatigue analysis of blade by modeled finite element with stress-life method (S-N). And we compared the result of fatigue analysis to prior to Helix for the sake of verifying the load spectrum that we generated.

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A Study of Fatigue Load for Rotor Blades of the Utility Helicopter (다목적 헬리콥터 로터 블레이드 피로하중에 대한 연구)

  • Oh, Man-Seok;Kim, Hyun-Duk;Park, Jung-Sun;Gi, Yeong-Jung
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.648-653
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    • 2007
  • In this study, we have generated fatigue load spectrum that is using to prediction of life time for the helicopter rotor blades. We derive utility helicopter missions for the sake of generating load spectrum. Helix and Felix are standard loading sequences which relate to the main rotors of helicopters with articulated and semi-rigid rotors respectively. We got scale factors which is applied to specific case and it did be obtained through the finite element analysis tools. The fatigue life of the rotor blade is estimated by using MSC/Fatigue. We suggest that generated our fatigue load spectrum in conjunction with small utility helicopter should use to rotor blade fatigue test of the korea helicopter program.

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Damage Tolerant Design for the Tilt Rotor UAV (틸트 로터형 무인항공기의 손상허용 설계)

  • Park, Young Chul;Im, Jong Bin;Park, Jung Sun
    • Journal of Aerospace System Engineering
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    • v.1 no.2
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    • pp.27-36
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    • 2007
  • The Damage Tolerant Design is developed to help alleviate structural failure and cracking problems in aerospace structures. Recently, the Damage Tolerant Design is required and recommended for most of aircraft design. In this paper, the damage tolerant design is applied to tilt rotor UAV. First of all, the fatigue load spectrum for the tilt rotor UAV is developed and fatigue analysis is performed for the flaperon joint which has FCL (fatigue critical location). Tilt rotor UAV has two modes: helicopter mode when UAV is taking off and landing; fixed wing mode when the tilt rotor UAV is cruising. To make fatigue load spectrum, FELIX is used for helicopter mode. TWIST is used for fixed wing mode. Fatigue analysis of flaperon joint is performed using fatigue load spectrum. E-N curve approach is used for picking crack initiation point. The LEFM(Linear Elastic Fracture Method) is considered for analyzing crack growth or propagation. Finally, including the crack initiation and propagation, the fatigue life is evaluated. Therefore the Damage Tolerant Design can be done.

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Fatigue wind load spectrum construction based on integration of turbulent wind model and measured data for long-span metal roof

  • Liman Yang;Cong Ye;Xu Yang;Xueyao Yang;Jian-ge Kou
    • Wind and Structures
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    • v.36 no.2
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    • pp.121-131
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    • 2023
  • Aiming at the problem that fatigue characteristics of metal roof rely on local physical tests and lacks the cyclic load sequence matching with regional climate, this paper proposed a method of constructing the fatigue load spectrum based on integration of wind load model, measured data of long-span metal roof and climate statistical data. According to the turbulence characteristics of wind, the wind load model is established from the aspects of turbulence intensity, power spectral density and wind pressure coefficient. Considering the influence of roof configuration on wind pressure distribution, the parameters are modified through fusing the measured data with least squares method to approximate the actual wind pressure load of the roof system. Furthermore, with regards to the wind climate characteristics of building location, Weibull model is adopted to analyze the regional meteorological data to obtain the probability density distribution of wind velocity used for calculating wind load, so as to establish the cyclic wind load sequence with the attributes of regional climate and building configuration. Finally, taking a workshop's metal roof as an example, the wind load spectrum is constructed according to this method, and the fatigue simulation and residual life prediction are implemented based on the experimental data. The forecasting result is lightly higher than the design standards, consistent with general principles of its conservative safety design scale, which shows that the presented method is validated for the fatigue characteristics study and health assessment of metal roof.

Fatigue Damage Analysis Using Rainflow Counting Method (Rainflow Counting방법을 이용한 피로 손상 해석)

  • Kim, Jung-Hun;Lee, Hak;Zi, Goang-Seup;Park, Byung-Hoon;Kong, Jung-Sik
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2007.04a
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    • pp.387-392
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    • 2007
  • The loss of strength in an aircraft structure as a result of cyclic stress over a period of life time is an important phenomenon for aircraft analysis. Load/stress spectrum can be constructed from the occurrence frequency based on the load/stress histories during a service lifetime. In this paper, three types of fatigue spectrum was compared. The rainflow counting method was applied to concentrate the stress spectrum obtained from the flight loads recorder(FLDR). A fatigue analysis for different stress spectrum was performed by using LUSAS computer application.

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Fatigue Life Estimation for Flaperon Joint of Tilt-Rotor UAV (틸트 로터 무인항공기의 플랩퍼론 연결부에 대한 피로수명 평가)

  • Kim, Myung Jun;Park, Young Chul;Lee, Jung Jin;Park, Jung Sun
    • Journal of Aerospace System Engineering
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    • v.3 no.2
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    • pp.12-19
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    • 2009
  • The research for the fatigue analysis is regarded greatly as important in aerospace field. Moreover, a study on the fatigue characteristic is very actively progressing. In this study, the fatigue life estimation was performed for Flaperon Joint which has FCL(fatigue critical location) of tilt-rotor UAV. The Flaperon Joint should be taken the various loads by several missions profiles of UAV. The fatigue load spectrum of Flaperon Joint is generated by the standard mission segment for the tilt-rotor UAV, and this spectrum is used for the fatigue test and analysis. The in-house fatigue analysis program is applied to calculate the fatigue life based on Stress-Life(S-N) method. The S-N curve is generated from the S-N data of Mil-Handbook by second order polynomial regression method. Moreover, the coefficient of determination is used to ensure how accuracy it has. In addition, the Goodman equation is used to consider the mean stress effect for evaluating more accurate fatigue life. Finally, the result of fatigue analysis is verified by comparing with the fatigue test result for the Flaperon Joint.

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Fatigue Life Prediction for the Skin Structures of Aircraft Sensor Pod Under Acoustic Load with Mean Stress (평균 응력을 고려한 음향 하중을 받는 항공기 센서 포드 외피 구조의 내구 수명 분석)

  • Min-Hyeok Jeon;Yeon-Ju Kim;Hyun-Jun Cho;Mi-Yeon Lee;In-Gul Kim;Hansol Lee;Jae Myung Cho;Jong In Bae;Ki-Young Park
    • Journal of the Korea Institute of Military Science and Technology
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    • v.26 no.1
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    • pp.1-9
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    • 2023
  • The skin structure of sensor pod mounted on the exterior of aircraft can be exposed to the acoustic dynamic load and static load such as aerodynamic pressure and inertial load during flight. Fatigue life prediction of structural model under acoustic load should be performed and also differential stiffness of model modified by static load should be considered. The acoustic noise test spectrum of MIL-STD-810G was applied to the structural model and the stress response power spectral density (PSD) was calculated. The frequency response analysis was performed with or without prestress induced by inplane static load, and the response spectrum was compared. Time series data was generated using the calculated PSD, and the time and frequency domain fatigue life were predicted and compared. The variation of stress response spectrum due to static load and predicted fatigue life according to the different structural model considering mean stress were examined and decreasing fatigue life was observed in the model with prestress of compressive static load.

Fatigue life estimation using the multi-axial multi-point Load Counting method under Variable Amplitude Loading (가변진폭하중에서 다축-다점 하중 Counting method를 이용한 피로수명평가)

  • 이원석;이현우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.913-920
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    • 1996
  • In this study, the counting method for multi-axial and multi-point load states was proposed. Using this counting method, the load spectrum is generated from the service load history which is measured for boom structure of excavator. Loading state for loading points of boom structure is described as a multi-dimensional state space. From this load spectrum, the stress spectrum was generated by FEM analysis using the superposition of the unit load. The cumulated damage at the severe damage point of In nm structure by the failure example is calculated by Palmgren-Miner's rule. As a result of this study, the fatigue life estimation using the multi-axial and multi-point load counting method is useful.

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Fractographic Analysis Method of Fatigue Fracture Surface under Program and Random Loading for Aluminum Alloy (알루미늄 합금의 랜덤하중 하에서 발생한 피로파면 해석 방법)

  • 김상태;최성종;양현태;이희원
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.12
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    • pp.2055-2060
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    • 2003
  • Striation is a typical pattern observed on the fatigue fracture surface and the spacing is known to correspond to a macroscopic fatigue crack growth rate, and many models for the predict in the formation of such striation have been proposed. However, these theories and methods can't be applied under random loading spectrum. In this study, the fatigue tests were carried out on aluminum alloy under random loading spectrum. The fatigue fracture surfaces were observed in the scanning electron microscope (SEM) and great quantities of SEM micrographs were synthesized and saved in computer system. The space and morphology of several large-scale striations, which are expected to from at the relatively greater load range in loading block, were observed. The crack length for each loading blocks was decided in consideration of regularity and repetition of those striations. It is shown that the applicability of fractographic methods on the fatigue fracture surface under random loading spectrum.