• Title/Summary/Keyword: Fatigue Integrity

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Probabilistic Estimation of the Fatigue Strength of an Electric Car Bogie Frame (전동차 대차 프레임의 확률론적 피로강도 평가)

  • 서정원;구병춘;김남포;유원희;정흥채
    • Proceedings of the KSR Conference
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    • 2001.10a
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    • pp.261-266
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    • 2001
  • Bogie frame of the electric car is an important structural member for the support of vehicle leading. In general, more than 25 years' durability is necessary. A lot of study has been carried out for the prediction of the structural integrity of the bogie frame in experimental and theoretical domains. One of the useful methods is reliability-based approach. The objective of this paper is to estimate the structural integrity of the bogie frame of an electric car, which is under the running test. We used two approachs. In the first approach probabilistic distribution of S-N curve is used. In the second approach, limit state function is used.

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Stress evaluation method of reinforced wall-thinned Class 2/3 nuclear pipes for structural integrity assessment

  • Jae-Yoon Kim;Je-Hoon Jang;Jin-Ha Hwang;Yun-Jae Kim
    • Nuclear Engineering and Technology
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    • v.56 no.4
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    • pp.1320-1329
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    • 2024
  • When wall-thinning occurs in nuclear Class 2 and 3 pipes, reinforcement is typically applied rather than replacement. To analyze the structural integrity of reinforced wall-thinned pipe, stress analysis results using full 3-D FE analysis are not compatible to the design code equation, ASME BPVC Sec. III NC/ND-3650. Therefore, the efficient stress evaluation method for the reinforced wall-thinned pipe, compatible to the design code equation, needs to be developed. In this paper, stress evaluation methods for the reinforced wall-thinned pipe are proposed using the equivalent straight pipe concept. Furthermore, for fatigue analysis of the reinforced wall-thinned pipe, the stress intensification factor of reinforced wall-thinned pipe is presented using the structural stress method given in ASME BPVC Sec. VIII Div.2.

Development of Application Program for Fatigue Characteristics of Engineering Plastics (엔지니어링 플라스틱 소재의 피로특성에 대한 응용프로그램 개발)

  • Jang, Cheon-Soo;Park, Bum-Gyu;Kim, Chul-Su;Kim, Jung-Kyu
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.154-159
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    • 2004
  • In this study, in order to perform more efficiently reliability design and integrity assessment of structural members, the relational database management program on the engineering plastics was constructed. This program contained 476 grades for 14 kinds of the engineering plastics and was developed using MS-access and MS-visualbasic. This program consists of 3 modules; search condition, probabilistic characteristics of material property, evaluation of P-S-N curve. We perform fatigue test for probabilistic durability analysis and this results input the database program to estimate P-S-N.

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An Experimental Investigation on the Fatigue Strength of Replacement Repair Butt-Welded Joints of Steel Structural after a period of Prolonged Service (노후 강교량의 보수.보강 용접부의 피로강도에 대한 실험적 연구)

  • Jang, Gyeong-Ho;Choe, Ui-Hong;Lee, Jin-Hyeong;Lee, Jin-Hui;Jang, Gap-Cheol;Yang, Yeong-Jin
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.277-279
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    • 2006
  • Due to the numerous environmental factors, cracks and corrosion are frequently occured especially in old steel bridge, which deteriorate the structural integrity; thus bring about the problems of structural safety of the steel bridge. Therefore, repair and reinforcement are required for the damaged structure. the replacement repair welding method is spotlighted for its brilliant features, i.e. it can be achieved without incurring traffic dislocation. the method cuts the damaged parts and replaces them with new steel plate by welding under live loads. However, the mechanical behavior of the welded joints under cyclic loads due to the traffic which passes along bridge is not clarified. In this paper, the fatigue strength of the replacement repair welded joints was investigated in order to improve reliability in the repair welded joints of old steel bridge.

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Effects of Hardening Models on Cyclic Deformation Behavior of Tensile Specimen and Nuclear Piping System (인장 시편 및 원자력 배관계의 반복 변형거동에 미치는 경화 모델의 영향)

  • Jeon, Da-Som;Kang, Ju-Yeon;Huh, Nam-Su;Kim, Jong-Sung;Kim, Yun-Jae
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.13 no.2
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    • pp.67-74
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    • 2017
  • Recently there have been many concerns on structural integrity of nuclear piping under seismic loadings. In terms of failure of nuclear piping due to seismic loadings, an important failure mechanism is low cycle fatigue with large cyclic displacements. To investigate the effects of seismic loading on low cycle fatigue behavior of nuclear piping, the cyclic behavior of materials and nuclear piping needs to be accurately estimated. In this paper, the non-linear finite element (FE) analyses have been carried out to evaluate the effects of three different cyclic hardening models on cyclic behavior of materials and nuclear piping, such as isotropic hardening, kinematic hardening and combined hardening.

SURGE LINE STRESS DUE TO THERMAL STRATIFICATION

  • Jhung, Myung-Jo;Choi, Young-Hwan
    • Nuclear Engineering and Technology
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    • v.40 no.3
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    • pp.239-250
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    • 2008
  • If there is a water flow with a range of temperature inside a pipe, the wanner water tends to float on top of the cooler water because it is lighter, resulting in the upper portion of the pipe being hotter than the lower portion. Under these conditions, such thermal stratification can play an important role in the aging of nuclear power plant piping because of the stress caused by the temperature difference and the cyclic temperature changes. This stress can limit the lifetime of the piping, even leading to penetrating cracks. Investigated in this study is the effect of thermal stratification on the structural integrity of the pressurizer surge line, which is reported to be one of the pipes most severely affected. Finite element models of the surge line are developed using several element types available in a general purpose structural analysis program and stress analyses are performed to determine the response characteristics for the various types of top-to-bottom temperature differentials due to thermal stratification. Fatigue analyses are also performed and an allowable environmental correction factor is suggested.

Fatigue Cracking and Assessment of Structural Integrity of Crane Runway Girders (Crane Runway Girder의 피로파손과 안정성평가)

  • 정희돈;이용상;조일현
    • Journal of the KSME
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    • v.35 no.6
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    • pp.504-516
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    • 1995
  • 작년에 발생한 성수대교의 파손사고는 인적손실은 물론 경제적 그리고 사회적으로 심각한 영향을 미쳤다. 현재 수많은 공장에서 가동되고 있는 크레인 관련 시설들은 변동응력의 작용과 용접구 조물이라는 점에서 성수대교와 유사한 조건을 가지고 있다. 또한 그중에서 많은 부분은 설계시 에는 고려치 못했던 부하조건의 가혹화와 노후화 때문에 손상 가능성이 항상 존재하고 있다. 이러한 점을 고려하여 필자들은 설비의 예방정비 차원에서 크레인 거더 및 런웨이 거더의 안정성 평가에 주목하게 되었고 나름대로 얻은 경험을 지면에 정리하여 보았다.

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Environmental Fatigue Evaluation of APR1000 Reactor Vessel (APR1000 원자로용기의 환경피로 평가)

  • Kim, Jong Min;Kim, Yong Hwan
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.26 no.3
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    • pp.207-212
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    • 2013
  • APR1000(Advanced Power Reactor 1000) was developed to export 1000MW nuclear power plants by adding ADFs(Advanced Design Features) including 60 years design life, local frequency control operation, 0.3g SSE, etc. to OPR1000(Optimized Power Reactor 1000). In this paper, environmental fatigue analyses for the reactor vessel in APR1000 have been performed as per Reg. Guide 1.207. Outlet nozzle, which has a relatively high cumulative usage factor in the reactor vessel was evaluated and a structural integrity is maintained under the reactor coolant environment.

A Study on the Improvement of Crack Propagation in Wing Root Fairing Support by Pre-load in Military Aircraft Production Process (군용항공기 생산공정에서 발생하는 예하중에 의한 주익 루트 페어링 지지대 균열개선 연구)

  • Shin, Jae Hyuk;Jeong, Su-Heon;Kang, Gu-Heon;Lee, Heon Sub
    • Journal of Aerospace System Engineering
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    • v.12 no.3
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    • pp.38-44
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    • 2018
  • Military aircraft may have fatigue cracks in structurally weak areas due to multiple factors such as the accumulation of flight time while perform various missions and unpredictable air conditions. As a fatigue crack progresses, there is a risk that the structure will be destroyed in extreme cases, which can have a significant impact on flight safety. In this study, a cracking phenomenon was observed during the periodic inspection the inner support of the fairing, which is installed to protect the connection between the wing and the body of the aircraft. Therefore, a study on a series of quality improvement processes for reformation was described. In order to identify the causes of cracks, pre-load generation occurrence during the wing assembly process was investigated and a fracture analysis was performed. Also, the design of the support structure was suggested in terms of preventing recurrence of cracks. The structural integrity was verified using a stress and fatigue life analysis.

EVALUATION AND TEST OF A CRACK INITIATION FOR A 316 SS CYLINDRICAL Y-JUNCTION STRUCTURE IN A LIQUID METAL REACTOR

  • Park, Chang-Gyu;Kim, Jong-Bum;Lee, Jae-Han
    • Nuclear Engineering and Technology
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    • v.38 no.3
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    • pp.293-300
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    • 2006
  • A liquid metal reactor (LMR) operated at high temperatures is subjected to both cyclic mechanical loading and thermal loading; thus, creep-fatigue is a major concern to be addressed with regard to maintaining structural integrity. The Korea Advanced Liquid Metal Reactor (KALIMER), which has a normal operating temperature of $545^{\circ}C$ and a total service life time of 60 years, is composed of various cylindrical structures, such as the reactor vessel and the reactor baffle. This study focuses on the creepfatigue crack initiation for a cylindrical Y-junction structure made of 316 stainless steel (SS), which is subjected to cyclic axial tensile loading and thermal loading at a high-temperature hold time of $545^{\circ}C$. The evaluation of the considered creep-fatigue crack initiation was carried out utilizing the ${\sigma}_d$ approach of the RCC-MR A16 guide, which is the high-temperature defect assessment procedure. This procedure is based on the total accumulated strain during the service time. To confirm the evaluated result, a high-temperature creep-fatigue structural test was performed. The test model had a circumferential through wall defect at the center of the model. The defect front of the test model was investigated after the $100^{th}$ cycle of the testing by utilizing a metallurgical inspection technique with an optical microscope, after which the test result was compared with the evaluation result. This study shows how creep-fatigue crack initiation for a high-temperature structure can be predicted with conservatism per the RCC-MR A16 guide.