• Title/Summary/Keyword: Fatigue Design

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A Study on the Design against Metal Fatigue (파로설계에 관한 소고)

  • Lee, Sun-Bok
    • 한국기계연구소 소보
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    • v.4 no.1
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    • pp.19-26
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    • 1981
  • Fatigue, the birth and growth of cracks in metal parts subjected to repeated loading, has been a problem plaguing engineers since the Industrial Revolution and the advent of rotating or reciprocating machinery. Designing against metal fatigue was studied briefly in several aspects. Examples of fatigue failures were shown. Fatigue was classified by loading: uniaxial Fatigue, multiaxial fatigue, cumulative fatigue da¬mage. Fatigue design criteria were discussed: Infinite-Life Design, Safe-Life Design, Fail-Safe Design, and Damage Tolerant Design. Mitigation of notch effects by design, improvement of fatigue strength of metal parts by residual stress and surface finishing were discussed. Relative fatigue beha¬vior was studied under various environmantal conditions. Especially the effects of corrosion, temperature, fretting, and irradiation were covered.

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A Study on Application of Fatigue Correction Factor for Environmental Fatigue Evaluation of Pressurizer Surge Line (가압기 밀림관 환경피로평가를 위한 피로보정계수 적용에 관한 연구)

  • Yang, Jun-Seog;Park, Chi-Yong;Kang, Seon-Ye
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.1151-1157
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    • 2009
  • Nuclear power plants applying for the continued operation over design life are required to address the effects of reactor water environment in fatigue design requirement of the ASME Code. Reactor water environmental effects are generally evaluated by calculating fatigue correction factors on fatigue usage. This paper describes the application for pressurizer surge line of environmental fatigue correction factors and the strain rate impact in the application. From this paper, the environmental fatigue correction factors resulted from the assumption of a step change in temperature are especially compared with those calculated from the data measured during plant startup. As a conclusion of this paper, the design transient conditions applied to the fatigue design may be conservative in case of the environmental fatigue evaluation.

Estimation of Probability Distribution of Fatigue Lives in Crank Throw Forged Steel (크랭크스로 단조강의 피로수명의 확률분포 추정)

  • Kim, Seon-Jin;Ahn, Seok-Hwan
    • Journal of Power System Engineering
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    • v.20 no.3
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    • pp.29-35
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    • 2016
  • Because of the severe service environment of the large marine vessel, the fatigue strength and its evaluation play an important role in design and maintenance of marine crankshaft. The aim of this work is to investigate the probability distribution of fatigue lives in crank throw forged steel and to develop the methodology for estimation of the probabilistic design fatigue strength. Detailed studies were performed on the constant amplitude axial loading fatigue test. The experiments were controlled by stress ratio of -1 and 15Hz frequency for each stress level. The considerable variability of fatigue life was observed in each stress level under rigidly controlled constant fatigue testing conditions. The fatigue life of crank throw forged steel was well followed the log-normal and Weibull distribution. In addition, it can be used for the estimation of probabilistic design fatigue strength by using the proposed methodology.

The Study on Fatigue Design Loads of Steel Highway Bridges (강도로교의 피로설계하중에 관한 연구)

  • Kim, Sang Hyo;Lee, Chang Yong
    • Journal of Korean Society of Steel Construction
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    • v.9 no.2 s.31
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    • pp.159-169
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    • 1997
  • Recently, due to the increasing overloaded heavy vehicles and traffic volumes fatigue failures of steel highway bridges frequently occur. Therefore, it is important to decide rational fatigue design procedure which can reflect lifetime cumulative fatigue damage reasonably. In this study, cumulative fatigue damages are simulated for various bridge systems and traffic conditions. The AASHTO LRFD fatigue design procedure is reviewed and the current fatigue design loading format, in which a single representative truck is loaded regardless of bridge width, is found to yield inconsistent safety level. Improved loading format with rational design load level for fatigue design is suggested.

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Development and Application of Detailed Procedure to Evaluate Fatigue Integrity for Major Components Considering Operating Conditions in the Nuclear Power Plant (원전 운전환경을 고려한 주기기 피로 건전성 상세평가 절차개발 및 적용)

  • Kim, Byong-Sup;Kim, Tae-Soon
    • Journal of the Korean Society of Safety
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    • v.21 no.6 s.78
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    • pp.20-25
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    • 2006
  • In the design of class 1 components to apply ASME code section III NB, a fatigue is considered as one of the important failure mechanisms. Fatigue analysis procedure and standard fatigue design curve(S-N curve) is suggested in ASME code, which had to be performed to meet the integrity of components at the design step. As the plant life extension for operating power plants and the long-lived plant design, however, are being progressed, the fact which the existing ASME fatigue design curve can not consider fatigue effects sufficiently comes to the fore. To find the technical solution for these problems, a number of researches and discussion are continued up to now. In this study, the detailed fatigue analyses using the 3 dimensional modeling for the fatigue-weakened components were performed to develop the optimized fatigue analysis procedure and their results are compared with other reference solutions.

A Study on Optimal Spot-weld Layout Design of the Shock Tower Structure Considering Fatigue Life under Random Vibration Load (불규칙 진동하중을 받는 쇽 타워의 피로수명을 고려한 점용접 위치 최적설계)

  • Lee, Yong-Hoon;Lee, Seung-Yoon;Bae, Bok-Soo;Yim, Hong-Jae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.538-543
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    • 2011
  • In this paper, optimal spot weld layout design of the shock tower structure is performed for increasing fatigue life of spot weld and fatigue life of shock tower simultaneously. To predict the fatigue life, linear static analysis is conducted then fatigue analysis is performed by applying random vibration load. To optimize the spot weld layout, design variables that have an effect on spot weld fatigue life are selected. Based on the DOE table, spot weld fatigue analysis is conducted. Finally, response surface model is made from fatigue analysis results and optimized spot weld layout model which increases fatigue life of sport weld and fatigue life of shock tower is determined.

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A Study on an Optimal Spot-weld Layout Design for a Shock Tower Structure Considering the Fatigue Life under Random Vibration Loads (불규칙 진동하중을 받는 쇽 타워의 피로수명을 고려한 점용접 위치 최적설계)

  • Lee, Yong-Hoon;Lee, Seung-Yoon;Bae, Bok-Soo;Lee, Sang-Beom;Yim, Hong-Jae
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.9
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    • pp.798-804
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    • 2011
  • In this paper, optimal spot weld layout design for a shock tower structure is presented. This design increases the fatigue life of the spot-welds thereby increasing the fatigue life of the shock tower itself. In order to predict the fatigue life, a quasi-static analysis has been conducted then a fatigue analysis was performed through the application of random vibration loads. In order to optimize the spot weld layout, the design variables that have an effect on the spot weld fatigue life were determined. A spot weld fatigue analysis was then conducted based on the experiment design. Finally, a response surface model was made using the fatigue analysis results and an optimized spot weld layout model, one that increases the fatigue life of the spot welds and thereby the fatigue life of the shock tower, was developed.

Shape Optimization for Improving Fatigue Life of a Lower Control Arm Using the Experimental Design (실험계획법을 적용한 Lower Control Arm의 피로수명 형상 최적설계)

  • 김민수;이창욱;손성효;임홍재;허승진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.3
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    • pp.161-166
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    • 2003
  • In order to improve the fatigue lift of a lower control arm in the vehicle suspension, a new shape optimization procedure is presented. In this approach, the shape control point concept is introduced to reduce the numbers of shape design variables. Also, the two-level orthogonal way is employed to evaluate the design sensitivity of fatigue life with respect to those shape design variables, because the analytical design sensitivity information is not directly supplied from the commercial CAE softwares. In this approach, only the six design variables are used to approximate the shape of lower control arm. Then, performed are only 10 fatigue life analyses including the baseline design, 8 DOE models and the final design. The final design, the best combination obtained from the sensitivity information, can maximize the fatigue lift nearly two times as that of the baseline design, while reducing the 12 percentage of weight than it.

Damage Tolerant Design for the Tilt Rotor UAV (틸트 로터형 무인항공기의 손상허용 설계)

  • Park, Young Chul;Im, Jong Bin;Park, Jung Sun
    • Journal of Aerospace System Engineering
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    • v.1 no.2
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    • pp.27-36
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    • 2007
  • The Damage Tolerant Design is developed to help alleviate structural failure and cracking problems in aerospace structures. Recently, the Damage Tolerant Design is required and recommended for most of aircraft design. In this paper, the damage tolerant design is applied to tilt rotor UAV. First of all, the fatigue load spectrum for the tilt rotor UAV is developed and fatigue analysis is performed for the flaperon joint which has FCL (fatigue critical location). Tilt rotor UAV has two modes: helicopter mode when UAV is taking off and landing; fixed wing mode when the tilt rotor UAV is cruising. To make fatigue load spectrum, FELIX is used for helicopter mode. TWIST is used for fixed wing mode. Fatigue analysis of flaperon joint is performed using fatigue load spectrum. E-N curve approach is used for picking crack initiation point. The LEFM(Linear Elastic Fracture Method) is considered for analyzing crack growth or propagation. Finally, including the crack initiation and propagation, the fatigue life is evaluated. Therefore the Damage Tolerant Design can be done.

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Comparison and Review of Fatigue Design Criteria by the Structural Analysis of Steel Truss Bridges (강재 트러스교의 해석에 의한 피로설계기준 비교 및 검토)

  • Kim, Sang-Seog;Jung, Hie-Young
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.7 no.3
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    • pp.241-249
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    • 2003
  • The service life of steel bridges can be assured only when their strength, serviceability and fatigue safety are fulfilled. However, at the present time, the continuous research for fatigue of steel bridges is desperately required since not much research work has been done so far. In this study, a guideline on the fatigue design is suggested for the practical purpose in order to establish the long-term safety of steel bridges against fatigue. The continuous steel truss bridge was analyzed for the cumulative reversals of the actual traffic, stress ranges and fatigue strength. From the results, the domestic fatigue design procedure was found to be fairly overestimated in comparison to the design code of other foreign countries. Therefore, it is necessary to review the current fatigue design specifications and have the new and rationalized design criteria in the future domestic fatigue design guidance.