• Title/Summary/Keyword: Fatigue Damage Analysis

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Structural Analysis on the Wheel of Railway Vehicle (철도차량의 바퀴에 대한 구조 해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.451-458
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    • 2012
  • This study aims at the structural analysis with fatigue according to the configuration of railway vehicle wheel. Maximum equivalent stress or deformation is shown at the lower face in contact with wheel and rail. As model B has the maximum stress or deformation which becomes lower than model A, model B is shown to have more durability than model A. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'Sample history' with the average stress of 0 to $-10^{11}$ Pa and the amplitude stress of 0 to $10^{10}$ Pa, the possibility of maximum damage becomes 3%. This stress state can be shown with 6 times more than the damage possibility of 'SAE Bracket history' or 'SAE transmission'. The structural result of this study can be effectively utilized with the design of railway vehicle wheel by prevention and durability against its damage.

Analysis of Time Domain Active Sensing Data from CX-100 Wind Turbine Blade Fatigue Tests for Damage Assessment

  • Choi, Mijin;Jung, Hwee Kwon;Taylor, Stuart G.;Farinholt, Kevin M.;Lee, Jung-Ryul;Park, Gyuhae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.2
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    • pp.93-101
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    • 2016
  • This paper presents the results obtained using time-series-based methods for structural damage assessment. The methods are applied to a wind turbine blade structure subjected to fatigue loads. A 9 m CX-100 (carbon experimental 100 kW) blade is harmonically excited at its first natural frequency to introduce a failure mode. Consequently, a through-thickness fatigue crack is visually identified at 8.5 million cycles. The time domain data from the piezoelectric active-sensing techniques are measured during the fatigue loadings and used to detect incipient damage. The damage-sensitive features, such as the first four moments and a normality indicator, are extracted from the time domain data. Time series autoregressive models with exogenous inputs are also implemented. These features could efficiently detect a fatigue crack and are less sensitive to operational variations than the other methods.

Structural Strength Analysis of ATV Knuckle (ATV 너클의 구조강도 해석)

  • Han, Moonsik;Cho, Jaeung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.1
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    • pp.137-144
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    • 2013
  • This study analyzes structural analysis with fatigue and natural frequency on ATV knuckle. The maximum equivalent stresses are happened at the end of knuckle in case of model 1, 2 and 3. As these stresses are below the allowable stress, these models can be stable structurally. The fatigue damage possibility at model 1 becomes more than model 2 and 3. Model 2 or 3 has more durability than model 1 at fatigue. As the resonances are happened at the frequency more than 2000 Hz in case of model 1, 2 and 3, there is no resonance possibilities at real driving. Prevention against damage and durability prediction on automotive chassis parts can be effectively improved by applying this study result on knuckle and improving structural strength.

Study on Durability by Vibration and Fatigue of the Helicopter (헬기의 진동과 피로에 대한 내구성 연구)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.63-69
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    • 2011
  • This study analyzes stress, fatigue and vibration on main rotor and body of helicopter. The maximum stress is shown on adjoint part between body and main rotor at the lower position of main rotor. As the maximum displacement amplitude is happened at 4000Hz, there is no resonance and the state of helicopter becomes safe at hovering without the abnormal air current and the disabled rotor. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'Sample History' with the average stress of 0MPa to $-10^5MPa$ and the amplitude stress of 0MPa to $8.539{\times}10^5MPa$, the possibility of maximum damage becomes 3%. This stress state can be shown with 5 times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. The structural result of this study by using the analysis of vibration and fatigue can be effectively utilized for safe and durable design of helicopter.

Residual seismic performance of steel bridges under earthquake sequence

  • Tang, Zhanzhan;Xie, Xu;Wang, Tong
    • Earthquakes and Structures
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    • v.11 no.4
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    • pp.649-664
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    • 2016
  • A seismic damaged bridge may be hit again by a strong aftershock or another earthquake in a short interval before the repair work has been done. However, discussions about the impact of the unrepaired damages on the residual earthquake resistance of a steel bridge are very scarce at present. In this paper, nonlinear time-history analysis of a steel arch bridge was performed using multi-scale hybrid model. Two strong historical records of main shock-aftershock sequences were taken as the input ground motions during the dynamic analysis. The strain response, local deformation and the accumulation of plasticity of the bridge with and without unrepaired seismic damage were compared. Moreover, the effect of earthquake sequence on crack initiation caused by low-cycle fatigue of the steel bridge was investigated. The results show that seismic damage has little impact on the overall structural displacement response during the aftershock. The residual local deformation, strain response and the cumulative equivalent plastic strain are affected to some extent by the unrepaired damage. Low-cycle fatigue of the steel arch bridge is not induced by the earthquake sequences. Damage indexes of low-cycle fatigue predicted based on different theories are not exactly the same.

Service Life Analysis of Control Valve for Automatic Turbine Startup of Thermal Power Plant (화력 발전소 증기 터빈의 자동기동을 위한 주증기 제어 밸브 수명해석)

  • Kim, Hyo-Jin;Kang, Yong-Ho;Shin, Cheul-Gyu;Park, Hee-Sung;Yu, Bong-Ho
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.7-12
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    • 2000
  • The automatic turbine startup system provides turbine control based on thermal stress. During the startup, control system monitors and evaluates main components of turbine using damage mechanism and life assessment. In case of valve chest, the temperature of inner/outer wall is measured by thermo-couples and the safety of these values are evaluated by using allowable ${\Delta}T$ limit curve during the startup. Because allowable ${\Delta}T$ limit curve includes life assessment, it is possible to apply this curve to turbine control system. In this paper, low cycle fatigue damage and combined rupture and low cycle fatigue damage criterion proposed for yielding the allowable ${\Delta}T$ limit curve of CV(control valve) chest. To calculate low cycle fatigue damage, the stress analysis of valve chest has peformed using FEM. Automatic turbine startup to assure service life of CV was achieved using allowable ${\Delta}T$ limit curve.

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Service Life Analysis of Control Valve far Automatic Turbine Startup of Thermal Power Plant (화력 발전소 증기 터빈의 자동기동을 위한 주증기 제어 밸브 수명해석)

  • Kim, Hyo-Jin;Gang, Yong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.1-6
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    • 2002
  • The automatic turbine startup system provides turbine control based on thermal stress. During the startup, control system monitors and evaluates main components of turbine using damage mechanism and life assessment. In case of valve chest, the temperature of inner/outer wall is measured by thermo-couples and the safety of these values are evaluated by using allowable △T limit currie during the startup. Because allowable ΔT limit curve includes life assessment, it is possible to apply this curve to turbine control system. In this paper, low cycle fatigue damage, combined rupture and low cycle fatigue damage criterion were proposed for yielding the allowable ΔTf limit curve of CV(control valve) chest. To calculate low cycle fatigue damage, the stress analysis of valve chest has been performed using FEM. Automatic turbine startup to assure service life of CV was achieved using allowable ΔT limit curve.

Structure Structural Durability Analysis on Bike Carrier Basket (자전거 짐받이에 대한 구조적 내구성 해석)

  • Cho, Jaeung;Han, Moonsik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.70-76
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    • 2013
  • This study investigates structural durability through the analyses of stress, fatigue life and vibration damage at bike carrier basket. As model 2 has less stress and deformation than model 1 on static structural analysis, model 2 becomes more durable than model 1. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. The amplitude deformations become highest at maximum response frequency of 2400Hz in cases of models 1 and 2. As the values of maximum equivalent stresses become within the allowable material stresses at two holes at the upper parts on models 1 and 2, these models become safe. The structural result of this study can be effectively utilized with the design of bike carrier basket by investigating prevention and durability against fatigue or vibration damage.

Integrated Analysis for the Shrink-Fitted Die with Multi stress-Ring of Dissimilar Materials (열박음된 이종재 다중보강링을 갖는 금형의 통합해석)

  • Yoh, Eun-Gu;Lee, Yong-Shin
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.3
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    • pp.40-46
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    • 2001
  • An integrated analysis for the thermo-elastic deformation, fatigue, wear and brittle damage evolution of the shrink-fitted die with multi stress-ring of dissimilar materials is presented. A simple numerical algorithm for the moving elastic boundaries characterizing the contacts of the insert and multi stress-rings is presented. The initial stress distribution in the die due to shrink-fit is considered and the traction at the die surface contacting with the work piece is obtained by analyzing the elasto-plastic deformation of work piece. Elastic analysis of the separate-type die is performed and then the evolution of brittle damage, wear and fatigue life are predicted. This integrated analysis is applied to the extrusion die with two layers of stress-rings and the results are discussed in detail.

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A Study on the Fatigue Strength of the Welds of Membrane Type LNG Tank (멤브레인 방식 LNG탱크 용접부의 피로강도에 관한 연구)

  • 김종호
    • Journal of Advanced Marine Engineering and Technology
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    • v.21 no.5
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    • pp.542-548
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    • 1997
  • In this study an evaluation method of fatigue strength of membrane type LNG tank is presented with FEM analysis and experimental approach of seam and raised edge welds. The study contains the following : l)FEM analysis of test specimens 2)Fatigue tests of seam and raised edge welds 3)Estimation of cumulative damage factor of the welds on the basis of safe life design concept complying with the rules of classification society 4)Review of the effect of mean stress on the fatigue strength 5)Modelling of fatigue life of the welds which is changeable by weld heights With the results obtained in this study, a model ${\Delta}{\delta}/h^2=0.13553\;{N_{f}}^{-0.3151}$ for seam and raised edge welds having a given weld height is proposed to be useful for designers and inspectors.

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