• Title/Summary/Keyword: Fatigue Curve

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Endurance Life and Deformation Behavior under Thermo-mechanical Fatigue of Nb-added Heat Resistant Austenitic Stainless Steel (Nb 첨가 오스테나이트계 내열 스테인리스강의 열기계적 피로 수명 및 변형 거동)

  • Oh, Yong Jun;Park, Joong-Cheul;Yang, Won Jon
    • Korean Journal of Metals and Materials
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    • v.49 no.7
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    • pp.541-548
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    • 2011
  • Thermomechanical fatigue (TMF) behavior of heat resistant austenitic stainless steel was evaluated in the temperature range from 100$^{\circ}C$ to peak temperatures of 600 to 800$^{\circ}C$; The fatigue lives under TMF conditions were plotted against the plastic strain range and the dissipated energy per cycle. In the expression of the inelastic strain range versus fatigue life, the TMF data obtained at different temperature ranges were located close to a single line with a small deviation; however, when the dissipated energy per cycle, calculated from the area of the stress-strain hysteresis loops at the half of the fatigue life, was plotted against the fatigue life, the data showed greater scattering than the TMF life against the inelastic strain range. A noticeable stress relaxation in the stress-strain hysteresis curve took place at the peak temperatures higher than 700$^{\circ}C$, but all specimens in this study exhibited cyclic hardening behavior with TMF cycles. Recrystallization occurred during the TMF cycle concurrent with the formation of fine subgrains in the recrystallized region, which is considered to cause the cyclic hardening of the steel.

Reliability Evaluation on Pultrusion Composite Sandwich Panel (Pultrusion 복합 샌드위치 패널의 신뢰성 평가)

  • Lee, Haksung;Kim, Eunsung;Oh, Jeha;Kim, Dongki;Lee, Juyoung;Kang, Shinjae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.414-420
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    • 2013
  • Research on decreasing the weight of composite sandwich panels is in progress. This paper reports the experimental results for the mechanical behavior of a composite sandwich panel. The skins of sandwich panels were made of glass fiber sheets and plywood matrix composites. Their interior layers consisted of glass fiber pultrusion pipes and gold foam. Experimental tests were performed to obtain the mechanical properties and complex mechanical behavior. Before fatigue tests, tensile tests and 3-point bending tests were carried out to obtain the optimal design and determine their strength and failure mechanisms in the flat-wise position. After the static test, a fatigue test were conducted at a load frequency of 5 Hz, stress ratio (R) of 0.1, and endurance limit for the S-N curve. It showed that the failure modes were related to both the core design and skin failure.

Fatigue Test of 3D-printed ABS Parts Fabricated by Fused Deposition Modeling (FDM 방식으로 제작된 ABS 재료의 피로 특성 평가)

  • Seol, Kyoung-Su;Shin, Byoung-Chul;Zhang, Sung-Uk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.93-101
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    • 2018
  • FDM is one of the popular 3D printing technologies because of an inexpensive extrusion machine and multi-material printing. FDM can use thermoplastics such as ABS and PLA. The 3D-printed ABS parts fabricated by FDM are attractive in the automotive industry because of their weight. A 10% reduction in weight can increase the fuel economy by approximately 7%. To use 3D-printed ABS parts as automotive parts, we should evaluate the 3D-printed parts in terms of automotive reliability. In this study, 3D-printed ABS samples were evaluated using Ono's rotary bending fatigue test. We obtained an S-N curve for the 3D-printed ABS specimen from the finite-element analysis. The S-N curve can be useful in early-stage design decisions for 3D-printed ABS parts.

Evaluation of the Fatigue Strength and the Mechanical Properties for Cargo Containment System in LNG Ship (LNG선박용 내조시스템 소재의 기계적 특성 및 피로강도 평가)

  • Shim, Hee-Jin;Kim, Min-Tea;Yoon, In-Su;Kim, Yung-Kyun;Kim, Jung-Kyu
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1-6
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    • 2007
  • The membrane type LNG(Liquefied Natural Gas) cargo containment system is a special design structure for the large deformation behavior at LNG temperature$(-162^{\circ}C)$. The design of membrane is required great confidence so that membrane can plat role in the tightness of flammable fluid storing. LNG cargo containment is loaded and unloaded LNG between twice and five times in a week. During this process, the membrane has large deformation behavior due to the variation of temperature and pressure to the self weight. In this study, the evaluation of the fatigue strength of membrane is very important to determine the design life of LNG storage tank and to evaluate the mechanical properties at the LNG temperature. Also, in the view point of large deformation, the evaluation method is applied conservatively $\epsilon-N_f$ curve of SUS 304L.

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Development and Durability Evaluation of a Bimaterial Composite Frame by Pultrusion Process (인발성형 공정을 통한 이종재료 복합소재 프레임 개발 및 내구성 평가)

  • Lee, Haksung;Kang, Shinjae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.2
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    • pp.145-151
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    • 2014
  • Recently, the growing demand for weight reduction and improved structure durabilityfor commercial vehicles has led to active research into the development and application of suitablecomposite materials. This studysuggests abimaterial composite frame produced by apultrusion process to replace steel frames. We focused on the development of a composite frameconsisting of two types of materialsby mixing anorthotropic material with anisotropic material. The inside layer consisted of an aluminum pipe, and the outside layer was composed of a glass fiber pipe. To determine the strength and failure mechanisms of the composite material, tensile tests, shear tests, and three-point bending tests were conducted, followed by fatigue tests. After static testing, the fatigue tests were conducted at a load frequency of 5 Hz, a stress ratio (R) of 0.1, and an endurance limit of $10^6$ for the S-N curve. The resultsshowed that the failure modes were related to both the core design and the laminating conditions.

Fatigue Safe Life Analysis of Helicopter Rotor Bearingless Hub System Composite Components (헬리콥터 로터 무베어링 허브 시스템 복합재 구성품 피로 안전수명 해석)

  • Kim, Taejoo;Kee, Youngjoong;Kim, Deog-Kwan
    • Aerospace Engineering and Technology
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    • v.13 no.1
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    • pp.10-19
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    • 2014
  • We designed bearingless rotor hub system which replace mechanical hinge/bearing with composite beam component and conducted fatigue analysis for flexbeam and torque tube. Extension/bending/torsional stiffness was calculated from 2D section analysis using VABS and 2D section structure analysis was applied for strain calculation. S-N curve of each composite material was generated using Wohler equation and fatigue analysis was conducted on weakness section which was decided from static structure analysis. CAMRAD II was used for load analysis and load analysis result was applied HELIX/FELIX standard load spectrum to generate bearingless rotor system load spectrum which was used fatigue safe life analysis.

Experimental Investigations on the Fatigue Strength of the Submarine Pressure Hull (잠수함 압력선체의 피로강도에 대한 실험적 연구)

  • Kim, Uln-Yeon;Kim, Kuk-Bin;Jeon, Jae-Hwang
    • Journal of the Society of Naval Architects of Korea
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    • v.47 no.1
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    • pp.67-75
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    • 2010
  • Submarine and deep sea diving structures are generally designed based on their ultimate strength. Fatigue strength at welded joint must be also taken into account because working stress is increased due to the increasing of diving depth and using high yield steel. The pressure hulls of submarine are subjected to fluctuating compressive loading. But in addition to the calculated stresses, high residual tensile stresses at welded part have to be considered. The state of stress level of pressure hull is tensile at surface and compressive at deep diving depth. This paper presents the results of an experimental investigation on the crack initiation and growth at the weld toe of T welded joints of HY-100 steel plate under constant amplitude loading. It is also investigated the phenomenon of the fatigue failure and test methods. Fatigue tests have been using real scaled local structural models of full penetration T-welded joint, which is a part of the cylindrical shell structures reinforced by ring stiffeners. Several load ratios under constant amplitude loading are considered in the tests. Crack initiation and growth characteristics are examined based on the beach marks of the cracked section of the test specimens. A design stress-life curve including the design formula is suggested according to tested data.

Development of Application Program for Fatigue Characteristics of Engineering Plastics (엔지니어링 플라스틱 소재의 피로특성에 대한 응용프로그램 개발)

  • Jang, Cheon-Soo;Park, Bum-Gyu;Kim, Chul-Su;Kim, Jung-Kyu
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.154-159
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    • 2004
  • In this study, in order to perform more efficiently reliability design and integrity assessment of structural members, the relational database management program on the engineering plastics was constructed. This program contained 476 grades for 14 kinds of the engineering plastics and was developed using MS-access and MS-visualbasic. This program consists of 3 modules; search condition, probabilistic characteristics of material property, evaluation of P-S-N curve. We perform fatigue test for probabilistic durability analysis and this results input the database program to estimate P-S-N.

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Fatigue Analysis based on Kriging for Flaperon Joint of Tilt Rotor Type Aircraft (틸트 로터형 항공기의 플랩퍼론 연결부에 대한 크리깅 기반 피로해석)

  • Park, Young-Chul;Jang, Byoung-Uk;Im, Jong-Bin;Lee, Jung-Jin;Lee, Soo-Yong;Park, Jung-Sun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.6
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    • pp.541-549
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    • 2008
  • The fatigue analysis is performed to avoid structural failure in aerospace structures under repeated loads. In this paper, the fatigue life is estimated for the design of tilt rotor UAV. First of all, the fatigue load spectrum for tilt rotor UAV is generated. Fatigue analysis is done for the flaperon joint which may have FCL(fracture critical location). Tilt rotor UAV operates at two modes: helicopter mode such as taking off and landing; fixed wing mode like cruising. To make overall fatigue load spectrum, FELIX is used for helicopter mode and TWIST is used for fixed wing mode. The other hand, the Kriging meta model is used to get S-N regression curve for whole range of material life when S-N test data are analyzed. And then, the second order of S-N curve is accomplished by the least square method. In addition, the coefficient of determination method is used to ensure how accuracy it has. Finally, the fatigue life of flaperon joint is compared with that obtained by MSC. Fatigue.

Fatigue Life Prediction of Circular Notched CFRP Laminates (원공조치를 가진 탄소섬유강화 플라스틱 적층판의 피로수명에측)

  • Heo, Jae-Seok;Hwang, Un-Bong;Park, Hyeon-Cheol;Han, Gyeong-Seop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.3
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    • pp.832-842
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    • 1996
  • Fatigue life prediction and fatigue behavior of circular notched carbon fiber reinforced plastic laminates are presented. Point and average stress criteria by Whitney and Nuismer are generalized to fatigue fracture criteria for notched laminates. Residual strength degradation model and the assumptions on the stress redistribution are introduced during the derivation of prediction equations. S-N curve, Basquin's relation, and H and H's FLPE1 are chosen for evaluation of residual strength of unnotched laminates and six prediction equations are derived. Experiments are performed using Graphite/Epoxy laminates whose fiber orientation is $[0$^\circ$/+45$^\circ$/-45$^\circ$/90$^\circ$]s. Presented prediction equations are reasonably close to experimental data and proposed appoach is found to be suitable to predict fatigue life of notched composite laminates.