• 제목/요약/키워드: Fatigue Crack Propagation life

검색결과 263건 처리시간 0.031초

터빈용 Cr-Mo-V강의 고온 환경변화에 따른 피로거동에 관한 연구 (A Study on the Fatigue Behaviors of Cr-Mo-V Alloy for Steam Turbine at High Temperature Difference)

  • 송삼홍;강명수
    • 대한기계학회논문집A
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    • 제21권1호
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    • pp.173-179
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    • 1997
  • The high temperature fatigue tests were performed using the specimens taken from Cr-Mo-V steel, widely used as thermal power plant turbine materials for examination fatigue behavior of materials in power plants which have been operated for long periods. The fatigue tests at high temperature were performed at the various temperature and applied stress. The results obtained are summarized as follows : The fatigue crack length increases and the fatigue life decreases with temperature and applied stress according to the same number of stress cycle. The fatigue crack propagation and the fatigue life were much influenced by temperature and applied stress.

Behavioral Characteristics of Fatigue Cracks in Small Hole Defects Located on Opposite Sides of the Shaft Cross Section

  • Sam-Hong;Il-Hyuk;Jeong-Moo
    • International Journal of Precision Engineering and Manufacturing
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    • 제5권4호
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    • pp.36-42
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    • 2004
  • The shaft with the circular cross section has symmetric structural combination parts to keep the rotating balance. Hence the crack usually initiates from symmetric combination parts due to the stress concentration of these parts. In this study to estimate the fatigue behavior of symmetric cracks, the fatigue test was performed by using a rotary bending tester and the specimen with symmetric defects in circular cross section. The characteristics of crack initiation and propagation on the symmetric surface cracks in circular cross section were examined. We also observed the internal crack using the oxidation coloring method and investigated the fatigue behavior using the relationship between the surface crack and the internal crack. As a result, the fatigue life of symmetric cracks was reduced by 35% compared to that of a single crack. We examined the characteristics of fatigue behavior of elements with symmetric cracks using internal crack propagation rate and maximum stress intensity factor range that were obtained from an approximation method.

피로균열의 지연거동에 따른 수명예측 및 비파괴평가 (Life Prediction by Retardation Behavior of Fatigue Crack and its Nondestructive Evaluation)

  • 남기우;김선진
    • 한국해양공학회지
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    • 제13권3호통권33호
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    • pp.36-48
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    • 1999
  • Fatigue life and crack retardation behavior after penetration were experimentally examined using surface pre-cracked specimens of aluminium alloy 5083. The Wheeler model retardation parameter was used successfully to predict crack growth behavior after penetration. By using a crack propagation rule, the change in crack shape after penetration can be evaluated quantitatively. Advanced, waveform-based acoustic emission (AE) techniques have been successfully used to evaluate signal characteristics obtained form fatigue crack propagation and penetratin behavior in 6061 aluminum plate with surface crack under fatigue stress. Surface defects in the structural members are apt to be origins of fatigue crack growth, which may cause serious failure of the whole structure. The nondestructive analysis on the crack growth and penetration from these defects may, therefore, be one of the most important subjects on the reliability of the leak before break (LBB) design. The goal of the present study is to determine if different sources of the AE could be identified by characteristics of the waveforms produced from the crack growth and penetration. AE signals detected in four stages were found to have different signal per stage. With analysis of waveform and power spectrum in 6061 aluminum alloys with a surface crack, it is found to be capabilities on real-time monitoring for the crack propagation and penetration behavior of various damages and defects in structural members.

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Fatigue Indicator Sensor의 형상에 따른 균열진전 특성의 비교 연구 (A Comparative Study on the Crack Propagation Characteristics According to the Pre-Notch Shapes of Fatigue Indicator Sensor)

  • 김재현;김슬기;조영근;여승훈;김경수;김성찬;이장현
    • 대한조선학회논문집
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    • 제47권4호
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    • pp.565-572
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    • 2010
  • It is difficult to predict the accurate fatigue life of the ship structure because of load uncertainty and load redistribution at the ship structure members. As one of studies for accurate evaluation and prediction of fatigue life, it is a promising way to detect the crack previously by attaching the Fatigue Indicator Sensor (FIS) at the crack prediction region. In order to predict the fatigue life of the ship structure by using FIS, it is required to know previously the crack propagation characteristics according to pre-notch shapes. In this study, we obtained the stress distribution phase, stress concentration factors and stress intensity factor of various pre-notch shapes through FEA. Additionally, we conducted the fatigue test and obtained the characteristics of crack propagation according to the pre-notch shapes through comparison between the fatigue test and the FEA. Consequently, we classified the pre-notch shape into 3 categories: Long, Medium, and Short life type. On the basis of the numerical and experimental results, the FIS can be developed.

316L 스테인리스강의 피로균열 진전 거동과 음향방출신호의 주파수 특성 (Fatigue Crack Propagation Behavior of 316L Stainless Steel and Frequency Characteristics of its Acoustic Emission)

  • 이상기;도재윤;남기우;강창룡;안석환
    • 동력기계공학회지
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    • 제4권2호
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    • pp.52-57
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    • 2000
  • We investigated the fatigue crack propagation of base metal, weld metal and heat attected zone in 316L stainless steel. And we analysed acoustic emission signals during the fatigue test by time-frequency analysis method. The specimens of weld metal and HAZ had longer fatigue life and slower rate of crack propagation better than base metal. And as a result of time-frequency was 200-300 kHz was obtained by fatigue crack propagation and 500 kHz was obtained by dimple and separate of inclusion.

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상.하수도 배관재 용접부의 하중에 따른 피로강도 평가 (Evaluation of Fatigue Strength of Weld According to Load of Piping materials for Water Supply and Drainage)

  • 박경동;유형주
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2005년도 후기학술대회논문집
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    • pp.224-225
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    • 2005
  • The lightness of components required on marine and shipbuilding industry is requiring high strength of components. In particular, fatigue failure phenomena, which happen in metal, bring on danger in human life and property. Therefore, antifatigue failure technology takes an important part of current industries. In this study, it was investigated about endurance and fatigue crack propagation rate of according to stress ratio of SMAW commonly using for welding structures in present. Fatigue crack propagation rate(da/dN) of low load(R=0.1) was lower than of high load(R=0.6) for piping weld. And in stage I, ${\Delta}$Kth, the threshold stress intensity factor of the weld under heavy load is higher than under small load. Fatigue life shows more improvement in the weld of stress ratio R=0.l than in the weld of stress ratio R=0.6.

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3차원 피로균열 진전해석을 통한 면외거셋 용접이음의 피로수명 평가 (Assessment of Fatigue Life of Out-Of-Plane Gusset Welded Joints using 3D Crack Propagation Analysis)

  • 정영수;카이누마 시게노부;안진희;이원홍
    • 한국구조물진단유지관리공학회 논문집
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    • 제22권1호
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    • pp.129-136
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    • 2018
  • 대형 용접 구조물에 대한 피로설계 수명의 예측은 일반적으로 Palmgren Miner과 등가손상도 방법 또는 선형누적손상도 방법을 사용한다. 또한 용접 구조물에서 피로 균열이 발생되면 잔존 수명은 S-N 곡선과 선형 파괴역학에 기초하여 예측되고 있다. 본 연구에서는 면외거셋 용접이음의 3차원 피로균열 진전거동과 피로수명을 예측하기 위하여 피로 시험을 실시하였다. 면외거셋 용접이음의 3차원 피로균열진전해석은 NX NASTRAN 및 FRANC3D를 이용하여 유한요소 해석을 실시하였다. 면외거셋 용접이음의 균열 형상비, 초기균열 크기 및 응력비에 미치는 영향을 검토하기 위하여 피로균열진전 해석을 실시하였다. 또한 초기균열크기, 균열 형상비와 응력비의 변화에 따른 3차원 피로균열진전 해석 결과와 피로시험결과를 비교하였다. 피로균열진전 해석결과, 피로균열 진전속도와 응력확대계수와의 관계에서 피로시험과 유사하게 나타남을 확인하였으며, 면외거셋 용접이음의 피로수명을 추정할 수 있음을 확인하였다.

굴삭기 버킷 용접부의 피로수명에 관한 연구 (A Study on Fatigue Life of Weld Method for Excavator Bucket)

  • 박경동;정재욱
    • 동력기계공학회지
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    • 제9권4호
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    • pp.102-109
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    • 2005
  • An attachment part of the construction equipment frequently claimed from the crack occurrence that takes especially at the bucket. therefore we execute the fatigue examination and changes the welding method at the same materials. we executed a fatigue crack propagation experiment and got the conclusions at the normal temperature and Frequency 10Hz. We carried out butt welding for structure steel of SM490A and make three kinds of specimen of different weld method each. The fatigue limit of CASE 1 was determined to the low than CASE 2, CASE 3. the CASE 2 putting the interval of the 2mm creates back plate and make fatigue limit to high. Bead shapes and weld surfaces shape influence on fatigue life of materials. Specially, the crack growth becomes starting point that gap of back-plate and boundary surface of bead. It is confirmed by fracture showing on this study.

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축대칭 압출금형의 피로수명예측에 관한 연구 (A Study on the Prediection of Fatigue Life in the Axi-symmetric Extrusion Die)

  • 안수홍;김태형;김병민;최재찬;조해용
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.235-239
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    • 1994
  • In this paper, the fatigue behaviour of typical axisymmetric forward extrusion die is investigated and extrusion process is analyzed by the rigid-plastic finite element method and elasto-plastic finite element method. To approach the crack problem involving crack initiation and propagation in extrusion die, LEFM(Linear Elastic Fracture Mechanics) is introduced and singular element which models stress.strain singularity in the crack tip vincity has been used to obtain an accurate stress intensityu factor values and other results. Form the displacement around the crack tip the stress intensity factor and the effective stress intensity factor at the beginning of the die inlet radius has been calculated. Applying proper fatigue crack propagation criterion such as Paris/Erdogan fatigue law to this data the angle and direction of fatigue crack growth has been simulated and these are compared with some experimental results. Using the computed crack growth rate, fatigue life of the extrusion die has been evaluated.

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강교량 맞대기용접 결함부의 피로수명 평가 (Fatigue Life Assessment of Steel Bridge Butt Joint Weld with Defects)

  • 백영남;장영권
    • Journal of Welding and Joining
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    • 제18권2호
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    • pp.77-85
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    • 2000
  • There are many weld defects such as surface crack, lack of fusion, and incomplete penetration (IP) in the butt joint weld of existing steel bridges. The crack-like defects may significantly reduce the fatigue life of the structure. This paper presents the procedure and the results of the fatigue life assessment of the butt joints with weld defects in the existing steel girder bridge. The butt joint welds with incomplete penetration were instrumented with strain gages to determine the stress histogram under normal traffic. Based on the measured stress histogram the crack propagation analysis were performed for the fatigue life assessment. By using the suggested procedure and methodology, one can decide the time of periodic inspection and the necessity of repair of the butt joint welds with serious weld defects in the existing steel bridge.

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