• Title/Summary/Keyword: Fatigue Crack Growth Test

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Effect of Specimen Size on Fatigue crack Growth Rate in Steels (강재의 피로균열전파율에 미치는 시험편 크기의 영향)

  • 안석화
    • Journal of Ocean Engineering and Technology
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    • v.14 no.2
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    • pp.99-105
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    • 2000
  • This paper describes the effect of specimen size on fatigue crack growth rate for the offshore structural high-tensile-strength steel BS4360 and machine structural steel SM45C. The purpose of the present study is to investigate the effect of stress ratio aspect ratio specimen width and specimen thickness of the fatigue crack growth behavior. Compact tension specimens with a LT orientation for BS4360 and SM45C steels were used, All testing was done at constant stress intensity factor range controlled fatigue crack growth condition. The investigation demonstrates that the fatigue crack growth rate is increased with increasing stress ratio and specimen thickness and is decreased with increasing specimen width. The fatigue crack growth rate is unaffected by aspect ratio until a/W=0.50 but is increased by increasing spect ratio from a/W=0.55.

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A Study of Crack Growth Behavior of Al2024 (Al2024의 균열성장거동에 관한 연구)

  • Lee, Won-Seok;Lee, Hyun-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.49-55
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    • 2000
  • This study describes the fatigue characteristics for Al2024 alloy, which is aircraft structure material. For this work, the plane-strain fracture toughness test, the plane-stress fracture toughness test and the crack growth rates test were conducted under the standard testing method. Test equipment is a computer-controlled closed-loop fatigue testing machine. The data of each test result is very important to aircraft structure reliability estimation, life prediction, design analysis, endurance analysis and damage tolerance analysis. In addition, the fatigue crack growth threshold($\DeltaKth$) value decreased as the stress ratio increased. Also, $\DeltaKth$ decreased as the thickness increased in LT, TL directions.

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A Study on the Effect of Overloading on Fatigue Life (과대하중이 피로수명에 미치는 영향에 관한 연구)

  • 김경수;신병천;심천식;박진영;조형민
    • Journal of the Society of Naval Architects of Korea
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    • v.40 no.3
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    • pp.45-53
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    • 2003
  • Ships and ocean structures are subjected to random loads caused by irregular waves. The irregularity of amplitude from random loading affects on fatigue crack growth and fatigue life. However the effects of irregularity of loading on fatigue including random loading have not been explained exactly. Therefore in this paper crack growth tests on DENT specimens under constant-amplitude loading including a single tensile overload are conducted to investigate the effect of overload on crack growth rate. The size of plastic zone and crack growth rate before and after a single tensile overloading are measured using ESPI system. Crack growth retardation model that is characterized by crack growth length and the size of plastic zone was proposed and compared with test result. From the research, the validity of proposed model is examined on crack growth retardation, and consequently fatigue life.

Mixed-Mode Fatigue Crack Growth Behavior of Cracks in Mechanical Joints Considering Critical Inclined Angle (임계 경사각을 고려한 기계적 체결부 균열의 혼합모드 피로균열성장 거동)

  • Heo, Sung-Pil;Yang, Won-Ho;Chung, Ki-Hyun;Ryu, Myung-Hai
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.187-192
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    • 2001
  • Cracks in mechanical joints is generally under mixed-mode and there is the critical inclined angle at which mode I stress intensity factor becomes maximum. In order to evaluate the fatigue life of cracks in mechanical joints, horizontal crack normal to the applied load and located on minimum cross section is major concern but critical inclined crack must also be considered. In this paper mixed-mode fatigue crack growth test is performed for horizontal crack and critical inclined crack in mechanical joints. Fatigue crack growth path is predicted by maximum tangential stress criterion using mode I and mode II stress intensity factors obtained from weight function method, and fatigue crack growth rates of horizontal and inclined crack are compared.

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The Effect on Fatigue Crack Growth due to Omitting Low-amplitude Loads from Variable Amplitude Loading (변동하중에서 미소하중의 제거가 균열진전에 미치는 영향)

  • Shim, D.S.;Lee, S.H.;Kim, J.K.
    • Journal of Power System Engineering
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    • v.8 no.4
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    • pp.11-16
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    • 2004
  • In this study, to investigate the effects of omitting low-amplitude cycles from a flight-simulation loading, crack growth tests were conducted on 2124-T851 aluminum alloy specimens. Three test spectra were generated by omitting small load ranges as counted by the rain-flow count method. The crack growth test results were compared with the data obtained from the flight-simulation loading. The experimental results show that the ranges equal to or smaller than 5% of the maximum load do not contribute to crack growth behavior because these are below the initial stress intensity factor range. Omitting these from the flight-simulation loading, test time can be reduced by 54%. However, in the case of omitting the load ranges below 15% of the maximum load, crack growth rates decreased, and crack growth curve deviated from the crack growth data under the flight-simulation loading because loading cycles above fatigue fracture toughness were omitted.

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A Study on Fatigue Crack Growth Rate for Evaluation Methods (평가 방법에 따른 피로균열 성장속도에 관한 연구)

  • 국중민
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.251-257
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    • 1998
  • The distribution of fatigue crack growth rate is subjected to the measuring interval and calculated method of growth rate. In this paper, in order to establish the method of determining the distribution of fatigue crack growth rate, which ignores those influences, a series of fatigue crack growth experiments and measuring intervals of crack length calculated reasonable are presented. The main conclusions obtained are summarized as follows: 1) As a result of the ΔP constant test and ΔK constant test, it is thought that an approximate measuring interval of 0.3~0.7mm is reasonable, which allows for few errors and is little subjected to the calculated method of crack growth rate.

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Experimental study on fatigue crack propagation of fiber metal laminates

  • Xie, Zonghong;Peng, Fei;Zhao, Tianjiao
    • Steel and Composite Structures
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    • v.17 no.2
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    • pp.145-157
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    • 2014
  • This study aimed to investigate the fatigue crack growth behavior of a kind of fiber metal laminates (FML) under four different stress levels. The FML specimen consists of three 2024-T3 aluminum alloy sheets and two layers of glass/epoxy composite lamina. Tensile-tensile cyclic fatigue tests were conducted on centrally notched specimen at four stress levels with various maximum values. A digital camera system was used to take photos of the propagating cracks on both sides of the specimens. Image processing software was adopted to accurately measure the length of the cracks on each photo. The test results show that: (1) a-N and da/dN-a curves of FML specimens can be divided into transient crack growth segment, steady state crack growth segment and accelerated crack growth segment; (2) compared to 2024-T3 aluminum alloy, the fatigue properties of FML are much better; (3) da/dN-${\Delta}K$ curves of FML specimens can be divided into fatigue crack growth rate decrease segment and fatigue crack growth rate increase segment; (3) the maximum stress level has a large influence on a-N, da/dN-a and da/dN-${\Delta}K$ curves of FML specimens; (4) the fatigue crack growth rate da/dN presents a nonlinear accelerated increasing trend to the maximum stress level; (5) the maximum stress level has an almost linear relationship with the stress intensity factor ${\Delta}K$.

Effect of Peening on Low Temperature Fatigue Strength Behavior of STABILIZER BAR in Suspension Material (현가장치 STABILIZER BAR의 저온피로강도에 미치는 쇼트피닝의 영향)

  • 박경동;정재욱
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.58-64
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    • 2004
  • The purpose of this study is to predict the behavior of fatigue crack propagation as one of fracture mechanics on the compressive residual stress. We got the following characteristics from fatigue crack growth test carried out in the environment of room temperature and low temperature at $25^{\circ}C$, -6$0^{\circ}C$, -8$0^{\circ}C$, and -10$0^{\circ}C$ in the range of stress ratio of 0.3 by means of opening mode displacement. There is a difference between shot peened specimen and unpeened specimen. Fatigue crack growth rate of shot peened specimen was lower than that of unpeened specimen. Shot peening is improve the resistance of crack growth by fatigue that make a compressive residual stress on surface. That is the constrained force about plasticity deformation was strengthened by resultant stress, which resulted from plasticity deformation and compressive residual stress in the process of fatigue crack propagation. Temperature goes down, fatigue crack growth rate decreased.

A Study on Initial Transient Behavior in Creep-Fatigue Crack Growth (크리프-피로 균열성장에서의 초기 천이거동에 대한 연구)

  • 백운봉;남승훈;윤기봉
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.7
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    • pp.1722-1729
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    • 1994
  • At early stage of creep-fatigue crack growth tests, initial transient behavior which implies high crack growth rate has been generally observed by some researchers. Since the influence of the initial transient crack growth behavior on the remaining life of components is significant, cause of it should be further studied. In this study, characteristics of the initial transient behavior of 1Cr-1Mo-0.25V steel is studied experimentally by performing creep-fatigue crack growth tests at $538^{\circ}C$ in air under trapezoidal waveshapes. It is verified that the cause of the initial transient behavior is not high ${(C_t)}_{avg}$ values due to the small scale creep condition at the early stage of test, but oxidation-dominated crack growth mechanism during the transient period which is different from the creep-dominated crack growth mechanism in steady crack growth period.

Effect of Single Overload on the Fatigue Crack Growth Behavior of Laser Welded Sheet Metal (단일 과대하중에 의한 레이저 용접 판재의 피로균열 전파거동)

  • 곽대순;김석환;오택열
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.4
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    • pp.161-169
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    • 2004
  • In this study, we investigated fatigue crack growth behavior of laser welded sheet metal due to a single overload. Fatigue specimens were made using butt joint of cold rolled sheet metal that was welded by $CO_2$ laser. The fatigue crack propagation tests were performed in such a way that fatigue loading was parallel to the weld line while crack propagation was perpendicular to the weld line. Single overload was applied when fatigue crack tip was arrived near the weld line. The distances between the crack tip and the weld line at which a single overload was applied were 6, 4 and 2mm. The effect of specimen thickness and overload ratio on the fatigue behavior was determined. The plastic zone size of crack tip due to the single overload was determined from the finite element analysis. For investigating fatigue crack growth behavior, we used different thickness specimen 0.9mm and 2.0mm, and variable overload ratio applied fatigue crack propagation test. Also we used finite element analysis for investigating the plastic zone size of crack tip when single overload applied