• 제목/요약/키워드: Fatigue Characteristic

검색결과 294건 처리시간 0.025초

맞대기 용접 강판재에서 압연 및 잔류응력에 의한 피로거동 (Fatigue Behavior with Respect to Rolling and Residual Stress in Butt-welded Steel Plate)

  • 이용복;오병덕;김성엽
    • 대한기계학회논문집A
    • /
    • 제30권7호
    • /
    • pp.826-832
    • /
    • 2006
  • For the improvement of safety and endurance in welded steel structure, it is needed to consider welding residual stress distribution and rolling directional characteristics of materials. In this study, it was investigated experimentally about characteristics of fatigue crack propagation according to welding residual stress and rolling in FCAW(flux cored arc welding) butt-jointed steel plates. SS400 steel plates of 3mm thickness were selected and tested for this study. When the angles between tensile loading direction and rolling direction in welded materials are increased from $0^{\circ}\;to\;90^{\circ}$, their fatigue crack propagation rates are increased. These results are same as predicted increments of fatigue crack propagation rate when stress ratio is increased from 0 to 0.5. When the angles of rolling direction and welding direction to tensile loading direction are $0^{\circ}\;and\;90^{\circ}$ respectively, fatigue crack propagation rate in welded material is lowest.

U자형 구조의 피로특성에 대한 잔류응력의 영향 평가 (Evaluation of Residual Stress Effect about Fatigue Characteristic of U-shaped Structure)

  • 김상영;구재민;석창성;모진용
    • 한국정밀공학회지
    • /
    • 제27권4호
    • /
    • pp.79-86
    • /
    • 2010
  • Mechanical structures with power sources experience repeated force produced by motors. In result, the life of the pipes reduces and ultimately, the pipes collapse. Such pipes are formed into several shapes and particularly, the U-shape pipe is damaged frequently. In most cases, the U-shape pipe is made with a straight pipe by complicated bending work. During this work process, plastic deformation of the pipe produces residual stress in the pipe. This residual stress significantly affects the fracture behavior of the pipe and induces the change of the stress ratio (min. stress/Max. stress = R). For this reason, residual stress has to be evaluated. In this paper, the residual stress of a U-shaped pipe was evaluated by FEM analysis. In addition, fatigue tests of the U-shaped pipe were performed by using a uniaxial fatigue testing machine. The results of the fatigue test were modified with the results of FEM (Finite Element Method) analysis for residual stress. The modified fatigue test results of the U-shaped pipe were compared with those of a straight pipe.

박용 구조물용 일반압연강 용접부의 피로균열 전파거동에 미치는 $K_{II}$의 영향 (Effects of $K_{II}$ on fatigue crack propagation behavior of wedzone in generally rolled steel for marine structure)

  • 한문식;김상철
    • Journal of Welding and Joining
    • /
    • 제6권3호
    • /
    • pp.43-55
    • /
    • 1988
  • An experimental study was carried out to identify the fatigue fractue behavior of weld zone in generally rolled steel for marine structure. The bending an shear loads were applied simultaneously on the specimens to simulate real load condition for marine structure. The effect of the stress intensity factor under mode I with II loading condition on the initiation and the propagation of a crack were investigated, with particular emphaiss on mode II. When the $K_{II}$ stress intensiy factor in mode II was applied under mode I load condition, the growth behavior of a crack seems to be affected mainly by the anisotropic characteristic of materials. Especially, when the crack was located in and near the weld zone and parallel to th weld line, the propagation behaviour was turned out to be quite different from that of the base metal along the direction transverse to the weld line. In general, the propagation veiocity of the cracks in and near the weld zone was found to be slower that the velocity in base metal.

  • PDF

항공기 브레이크 디스크(CFRC)의 피로특성연구 (A Study on Fatigue Characteristics of Aircraft Brake Disk Material (CFRC))

  • 김혜성;김현수;감문갑;김태규
    • 열처리공학회지
    • /
    • 제21권3호
    • /
    • pp.131-136
    • /
    • 2008
  • The fatigue characteristics of the carbon fiber reinforced carbon composites (CFRC) material are necessary for the advanced industries requiring the thermal resistance. The research and development of CFRC have been in progress in the field of aerospace and defense industry. In this paper, we investigated the fatigue characteristics of CFRC by using an aircraft brake disk system. As the results of a series of tensile tests, the tensile strengths of CFRC were appeared 102.8 MPa ($0^{\circ}$), 98.6 MPa ($60^{\circ}$), and 95.5 MPa ($90^{\circ}$), respectively. It was showed that CFRC had better tensile property than the usual composite materials. As the results of fatigue tests, the fatigue limit was ~ 77 MPa, which is under the 75% of the maximum tensile load. CFRC is recommended as a strong potential composite materials because the carbon fibers are closely packed and strongly bonded between the carbon fibers.

STS 304 압연강의 저주기 피로특성에 관한 연구 (A Characteristic Study of Low Cycle Fatigue for Rolled STS 304 Steel)

  • 김치환;박영민;배문기;김혜성;김태규
    • 열처리공학회지
    • /
    • 제31권1호
    • /
    • pp.18-23
    • /
    • 2018
  • In this study, low cyclic fatigue test was carried out at room temperature condition for rolled STS304 steel. The results of this study show that rolled STS304 steel has excellent static tensile strength and fatigue characteristics. The relationship between plastic strain range and fatigue life was examined using the triangular wave in order to predict the low cycle fatigue life of rolled STS304 steel by Coffin-Manson equation. Cyclic behavior of rolled STS304 steel was characterized by cyclic hardening with increasing number of cycle through the Hysteresis loop analysis and cyclic response of maximum stress versus number of cycles. It is found that the plastic deformation energy consumed per cycle is reduced by calculating the area of the hysteresis loop.

축방향철근의 저주파 피로 거동 (Low Cycle Fatigue Behavior of Longitudinal Reinforcement)

  • 이재훈;고성현
    • 콘크리트학회논문집
    • /
    • 제22권2호
    • /
    • pp.263-271
    • /
    • 2010
  • 이 연구는 국내에서 생산되고 있는 철근이 반복하중을 받는 경우의 파괴 특성에 대한 검증을 목적으로 한다. 이 논문은 철근콘크리트 하부구조(파일과 교각)에 배근된 축방향 철근에 대한 저주파 피로 거동을 다루었다. 전체 81개의 철근 실험체에 대하여 변형률 진폭에 따른 반복 축방향 변형률 제어 방식으로 저주파 피로 실험을 수행하였다. 실험 변수는 인장변형률과 압축변형률의 비율, 축방향 철근의 항복강도, 철근지름에 대한 철근길이의 비율, 철근의 크기와 변형률 진폭으로 선택하였다. 이 논문에서 실험 결과에 따른 저주파 피로 거동과 저주파 피로 수명을 분석하였다.

국산 Flux-Cored Wire를 이용한 반자동용접이음새에서의 피로파괴 특성 (A study on the fatigue crack growth of mild steel weldments using flux cored wire $CO_2$ welding)

  • 엄동석
    • Journal of Welding and Joining
    • /
    • 제7권1호
    • /
    • pp.42-50
    • /
    • 1989
  • The application of fracture mechanics is being increased gradually to assess the safety of welded structures containing crack. Fatigue crack propagation behavior and elastic-plastic fracture toughness J$_{IC}$ of home made flux cored wire(1.22mm) CO$_{2}$ weldments was discussed. Especially fatigue crack propagation test was carried out by .DELTA.K control instead of load control and elastic-plastic fracture toughness J$_{IC}$ was obtained by ASTM-R curve method on C.T.specimen in transverse direction of weldments. The results obtained are as follows; (1) Weld metal presented an almost complete similarity to base metal on fatigue crack propagation rate in transverse direction. (2) Weld metal was more than base metal on J$_{IC}$ value in transverse direction. (3) F.C.W. CO$_{2}$ weldments had an excellent characteristic of fatigue crack propagation rate and J$_{IC}$ in less than 50kg/mm$^{2}$ steel grade, this would result from that weld metal had good static strength.trength.

  • PDF

Characteristic of Quenching Refrigerant for Heat Treatment Deformation Control of SM45C Steel

  • Lyu, Sung-Ki
    • Journal of Mechanical Science and Technology
    • /
    • 제16권5호
    • /
    • pp.647-654
    • /
    • 2002
  • This study deals with the characteristic of quenching refrigerant for heat treatment deformation control of SM45C steel. Heat-treatment deformation must be controlled for the progress of production parts for landing gear. Most of deformation is occurred on inconsistent cooling. The inconsistent cooling is caused by a property of quenching refrigerant. When a heated metal is deposited in the quenching refrigerant, the cooling speed is so slow in early period of cooling because of a steam-curtain. After additional cooling, the steam-curtain is destroyed. In this progress, the cooling speed is very fast. The object of this study is to control the deformation of heat-treatment for landing gear by improving the conditions of quenching. The cooling curves and cooling rates of water, oil and polymer solution are obtained and illustrated. From the characteristics of the quenching refrigerant, the effects of heat-treatments on thermal deformation and fatigue strength are also investigated.

회전체의 건전성 평가를 위한 구조물의 진단사례 (A Diagnosis Case of Structure to Assess Rotor System)

  • 양경현;조철환;배춘희;이성호;김성휘
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2001년도 추계학술대회논문집 II
    • /
    • pp.832-837
    • /
    • 2001
  • In this paper, we analyzed the characteristic of the broken section for bolts fastening the generator casing, and according to the frequency analysis, we grasped the characteristic of the excited force, traced the path of the exciting source so that we examined a factor of transient vibration of the generator casing. Even if it appears transient vibration again, we applied spring washer and more tensile bolt to the casing to minimize the fracture. By solving troubles of the generator rotor, we reduced the vibration amplitude to the normal condition. So we obtain much more the reliablility of the generator.

  • PDF