• Title/Summary/Keyword: Fasteners

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Thermal Buckling Analysis of Continuous Welded Rail Track (장대 레일의 온도 좌굴 해석)

  • 신정렬;임남형;양재성;강영종
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1998.04a
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    • pp.433-440
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    • 1998
  • For many decades, railroad technology was used to set up tracks with jointed rails and lengths in accordance with rolling and handling technology. The joints lead to drawbacks in the track and in controlling rising maintenance costs. So, railroad engineers became interested in eliminating joints to increase loads, speeds and improvements in rolling, welding, and fastening technology. Continuous welded rail(CWR) track has many advantages over the conventional jointed-rail track. In the case of the elimination of rail joints, it may cause the track to be suddenly and laterally buckled by thermal forces and vehicle load. Thermal forces are caused by an increase in the temperature of railway track. For many years, many analytical and experimental investigations have been conducted to improve the safety of CWR track by various research center in many country. In this paper, CWR track model and CWRB program is developed for buckling analysis using finite element method(FEM). The finite element discretization is used for a rail element with a total of 14 degrees of freedom. The stiffness of the fasteners, tie, and ballast bed is included by a set of spring elements. The investigation on the buckling modes and temperature of CWR track is presented in this paper

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Research on cold-formed steel connections: A state-of-the-art review

  • Qin, Ying;Chen, Zhihua
    • Steel and Composite Structures
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    • v.20 no.1
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    • pp.21-41
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    • 2016
  • Cold-formed steel structures are increasingly attractive due to their benefits of good mechanical performance and constructional advantages. However, this type of construction is still not fully exploited as a result of the acknowledged difficulties involved in forming construction-efficient and cost-effective connections. Furthermore, there is a lack of information on the structural behavior of the cold-formed steel connections. In this study, the research on various cold-formed steel connections was comprehensively reviewed from both fundamental and structural points of view, based on the available experimental and analytical data. It reveals that the current design codes and guidelines for cold-formed steel connections tend to focus more on the individual bearing capacity of the fasteners rather than the overall structural behavior of the connections. Significant future work remains to be conducted on the structural performance of cold-formed steel connection. In addition, extensive previous research has been carried out to propose and evaluate an economical and efficient connection system that is obtained from the conventional connecting techniques used in the hot-rolled industry. These connecting techniques may not be suitable, however, as they have been adopted from hot-rolled steel portal frames due to the thinness of the sheet in cold-formed steels. The review demonstrates that with the increasing demand for cold-formed steel constructions throughout the world, it is crucial to develop an efficient connection system that can be prefabricated and easily assembled on site.

Numerical model for bolted T-stubs with two bolt rows

  • Daidie, Alain;Chakhari, Jamel;Zghal, Ali
    • Structural Engineering and Mechanics
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    • v.26 no.3
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    • pp.343-361
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    • 2007
  • This article presents a numerical tool for dimensioning two-threaded fasteners connecting prismatic parts subjected to fatigue tension loads that are coplanar with the screw axis. A simplified numerical model is developed from unidirectional finite elements, modeling the connected parts and screws with bent elements and the elastic contact layer between the parts with springs. An algorithm updating the contact stiffness matrix, calculating forces and displacements at each node of the structure and thus normal stresses in the screws in both static and fatigue is further developed using C language. An experimental study is also conducted in parallel with the numerical approach to validate the developed model assumptions, the numerical model and the 3D finite element results. Since stiffness values for the compressive zones in the parts are analytically difficult to determine, a statistical software method is used, from which a tuning factor is derived for identifying these stiffness values. The method is also applied to set out the influence of each parameter on the fatigue behaviour of each screw. Finally, the developed model will be used to establish a new, sophisticated, fast and accurate tool for dimensioning bolted mechanical structures.

On effects of rail fastener failure on vehicle/track interactions

  • Xu, Lei;Gao, Jianmin;Zhai, Wanming
    • Structural Engineering and Mechanics
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    • v.63 no.5
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    • pp.659-667
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    • 2017
  • Rail support failure is inevitably subjected to track geometric deformations. Due to the randomness and evolvements of track irregularities, it is naturally a hard work to grasp the trajectories of dynamic responses of railway systems. This work studies the influence of rail fastener failure on dynamic behaviours of wheel/rail interactions and the railway tracks by jointly considering the effects of track random irregularities. The failure of rail fastener is simulated by setting the stiffness and damping of rail fasteners to be zeroes in the compiled vehicle-track coupled model. While track random irregularities will be transformed from the PSD functions using a developed probabilistic method. The novelty of this work lays on providing a method to completely reveal the possible responses of railway systems under jointly excitation of track random irregularities and rail support failure. The numerical results show that rail fastener failure has a great influence on both the wheel/rail interactions and the track vibrations if the number of rail fastener failure is over three. Besides, the full views of time-dependent amplitudes and probabilities of dynamic indices can be clearly presented against different failing status.

Development of Automatic Packing System of One Station for Fasteners(I): Optimization Design of Packing Mechanism (원 스테이션 파스너 자동포장기 개발(I): 패킹 메커니즘의 최적설계)

  • Kim, Yong-Seok;Jeong, Chan-Se;Yang, Soon-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.3
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    • pp.335-341
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    • 2011
  • In this paper, we proposed an automatic packing mechanism of one station concept for fastener objects where the continuous work is performed in a finite space. The proposed packing mechanism is composed of supporting frame, feeding supply, air shower device, clamping/opening device, batch charging device, sealing/cutting device and supply adjusting device. And, these mechanisms have been modularized through mechanical, dynamical, structural and fluid optimized design using the SMO(SimDesigner Motion) analysis module. Also, the virtual prototype was carried out using the 3-D CAD program. The packing process is consisted performed in the order of feeding, clamping, bottom sealing, cutting, opening, object charging, closing and the upper sealing. And the time of these cycles were designed to be completed in 15-20 seconds. This packing mechanism will be created as a prototype in the near future. In addition, it will be applied to the production scenes after going through a field test for the validation of performance.

The Joining Quality of High Strength Bolt, Nut and Washer Set (S10T & 10.9HRC) under the Surface Treatment Conditions (표면처리별 S10T, 10.9HRC 고장력 볼트 세트의 체결 품질 연구)

  • Choi, Youn-O;Suk, Han-Gil;Hong, Hyeon-Sun
    • Journal of the Korean institute of surface engineering
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    • v.48 no.3
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    • pp.93-99
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    • 2015
  • This test focuses on the correlations between joining axial force at non-room temperature and at room temperature according to the surface treatment (Geomet, Dacro, Green Kote, Armore Galv.). The quality characteristics of the fastening axial force required by the KSB 2819 and EN14399-10 standards were discussed. Surface treatment was implemented to S10T and 10.9HRC sets of bolts under the same environmental factors. Development for the stabilization of the fastening axial force required by each standard should continually be enforced, and the fastening and storage in the field should be maintained at room temperature. Managing stabilization of torque enumerated data is required after application of surface treatment. It is concluded that, by conducting the test of applying surface treatment to effectively manage, each lot-specific rate of axial force at room temperature conditions should be maintained below the maximum 4.47%. The decline rate of axial force should be maintained under 2.15% maximum, and the standard deviation of the room temperature condition should be maintained below 0.5.

Parametric Analysis for Up-lifting force on Slab track of Bridge under Train Load (열차하중 재하시 교량상slab궤도의 상향력 민감도분석)

  • Choi, Sung-Ki;Park, Dae-Geun;Han, Sang-Yun;Kang, Young-Jong
    • 한국방재학회:학술대회논문집
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    • 2008.02a
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    • pp.279-282
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    • 2008
  • The vertical forces in rail fasteners at areas of bridge transitions near the embankment and on the pier will occur due to different deformations of adjoining bridges caused by the trainloads. The up-lifting forces is not large problem in the blast track because the elasticity of blast and rail pad buffs up-lifting effect. But, it is likely to be difficult to ensure the serviceability of the railway and the safety of the fastener in the end in that concrete slab track consist of rail, fastener, and track in a single body, delivering directly the up-lifting force to the fastener if the deck is bended because of the end rotation of the overhang due to the vertical load. When the up-lifting force exceeds the clamp force of the fastener clip, the rail pad is out of fastener, which makes decrease the serviceability of the railway, such as noise and vibration. Furthermore, it is possible to reduce the safety of the track as the longitudinal resistance. This study is focused on guideline suggestion to decrease up-lifting force in the fastener adjacent to the civil joint of slab track of bridge throughout the parametric analysis between the vertical spring stiffness of the fastener as the material approach, the space of fastener adjacent to bridge transition, the rigidity of the girder as the geometrical approach and up-lifting force under the train load.

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Process and Strength Evaluation of Mechanical Press Joining (기계적 프레스 접합의 공정 및 강도 평가)

  • Lee, Sang-Hoon;Kim, Ho-Kyung
    • Journal of the Korean Society of Safety
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    • v.26 no.4
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    • pp.1-6
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    • 2011
  • New methods for joining sheet of metal are being sought. One of the most promising methods is MPJ (mechanical press joining). It has been used in thin metal work because of its simple process and relative advantages over other methods, as it requires no fasteners such as bolts or rivets, consumes less energy than welding, and produces less ecological problems than adhesive methods. In this study, the joining process and static behavior of single overlap joints has been investigated. During fixed die type joining process for SPCC plates, the optimal applied punching force was found. The maximum tensile-shear strength of the specimen produced at the optimal punching force was 1.75 kN. The FEM analysis result on the tensile-shear specimen showed the maximum von-Mises stress of 373 MPa under the applied load of 1.7 kN, which is very close to the maximum tensile strength of the SPCC sheet(= 382 MPa). This suggests that the FEM analysis is capable of predicting the maximum tensile load of the joint.

Mapping vertical bridge deformations to track geometry for high-speed railway

  • Gou, Hongye;Ran, Zhiwen;Yang, Longcheng;Bao, Yi;Pu, Qianhui
    • Steel and Composite Structures
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    • v.32 no.4
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    • pp.467-478
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    • 2019
  • Running safety and ride comfort of high speed railway largely depend on the track geometry that is dependent on the bridge deformation. This study presents a theoretical study on mapping the bridge vertical deformations to the change of track geometry. Analytical formulae are derived through the theoretical analysis to quantify the track geometry change, and validated against the finite element analysis and experimental data. Based on the theoretical formulae, parametric studies are conducted to evaluate the effects of key parameters on the track geometry of a high speed railway. The results show that the derived formulae provide reasonable prediction of the track geometry change under various bridge vertical deformations. The rail deflection increases with the magnitude of bridge pier settlement and vertical girder fault. Increasing the stiffness of the fasteners or mortar layer tends to cause a steep rail deformation curve, which is undesired for the running safety and ride comfort of high-speed railway.

Load Bearing Capacity of CLT - Concrete Connections with Inclined Screws (경사못이 적용된 CLT-콘크리트 접합부의 하중전달능력)

  • Kim, Kyung-Tae;Kim, Jong-Ho
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.4
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    • pp.3-13
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    • 2018
  • Load bearing capacity of dowel type fasteners loaded perpendicular to the shear plane is determined based on Johansen's yield theory (Johansen, 1949). In case of inclined screws whose axis is no longer perpendicular, the ultimate load of connection increases because of additional axial withdrawal capacity. To calculate load bearing capacity for inclined screws, KBC2016 and Eurocode5 provide design equations using the combination of two effects; axial and bending strength. Although their equations have been validated for a long time, there is still minimal information how to apply them for concrete-CLT joints. Since there are not many test data available, engineers have to make certain assumptions and thus results may look inconsistent in practice. In this paper, authors would like to describe the current approach and assumptions indicated by KBC2016 and Eurocode 5 and how they match the experimental results in terms of shear strength of CLT-concrete connections. To fulfill the objective, several push-out tests were performed on nine different test specimens. Each specimen has different penetration angles and depths. By analyzing load-displacement curves, the maximum shear strength, stiffness, and ductility were obtained. Shear strength values were compared with the current design codes and theoretical equations proposed in this paper. Observations on stiffness and ductility were briefly discussed.