• 제목/요약/키워드: Failure assessment diagram

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Hazard Analysis and Risk Assessments for Industrial Processes Using FMEA and Bow-Tie Methodologies

  • Afefy, Islam H.
    • Industrial Engineering and Management Systems
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    • 제14권4호
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    • pp.379-391
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    • 2015
  • Several risk assessment techniques have been presented and investigated in previous research, focusing mainly on the failure mode and effect analysis (FMEA). FMEA can be employed to determine where failures can occur within industrial systems and to assess the impact of such failures. This research proposes a novel methodology for hazard analysis and risk assessments that integrates FMEA with the bow-tie model. The proposed method has been applied and evaluated in a real industrial process, illustrating the effectiveness of the proposed method. Specifically, the bowtie diagram of the critical equipment in the adopted plant in the case study was built. Safety critical barriers are identified and each of these is assigned to industrial process with an individual responsible. The detection rating to the failure mode and the values of risk priority number (RPN) are calculated. The analysis shows the high values of RPN are 500 and 490 in this process. A global corrective actions are suggested to improve the RPN measure. Further managerial insights have been provided.

Fracture mechanics analysis of multipurpose canister for spent nuclear fuels under horizontal/oblique drop accidents

  • Jae-Yoon Jeong;Cheol-Ho Kim;Hune-Tae Kim;Ji-Hye Kim;Yun-Jae Kim
    • Nuclear Engineering and Technology
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    • 제55권12호
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    • pp.4647-4658
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    • 2023
  • In this paper, elastic-plastic fracture mechanics analysis is performed to determine the critical crack sizes of the multipurpose canister (MPC) manufactured using austenitic stainless steel under dynamic loading conditions that simulate drop accidents. Firstly, dynamic finite element (FE) analysis is performed using Abaqus v.2018 with the KORAD (Korea Radioactive Waste Agency)-21 model under two drop accident conditions. Through the FE analysis, critical locations and through-thickness stress distributions in the MPC are identified, where the maximum plastic strain occurs during impact loadings. Then, the evaluation using the failure assessment diagram (FAD) is performed by postulating an external surface crack at the critical location to determine the critical crack depth. It is found that, for the drop cases considered in this paper, the principal failure mechanism for the circumferential surface crack is found to be the plastic collapse due to dominant high bending axial stress in the thickness. For axial cracks, the plastic collapse is also the dominant failure mechanism due to high membrane hoop stress, followed by the ductile tearing analysis. When incorporating the strain rate effect on yield strength and fracture toughness, the critical crack depth increases from 10 to 20%.

구조물의 지진취약도분석을 위한 비탄성에너지흡수능력의 평가 기법에 관한 비교 연구 (Comparative Study on Evaluation of Inelastic Energy Absorption Capacity for Seismic Fragility Analysis of Structures)

  • 조양희;조성국;박형기
    • 한국지진공학회:학술대회논문집
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    • 한국지진공학회 2002년도 춘계 학술발표회 논문집
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    • pp.135-142
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    • 2002
  • This paper introduces the technologies related to seismic resistance assessment of nuclear power plant structures by seismic fragility analysis(SFA). The inelastic energy absorption factor is considered in SFA to represent the effects due to the nonlinear behavior of structures and has a significant effect on the seismic fragility that is a probability of failure of structures by earthquake. Several practical methods to evaluate the inelastic energy absorption capacity of structures are investigated. The capacities determined by those methods are compared with each other. And an improved method that uses the inelastic demand capacity diagram is presented. Conclusively, some comments on each method for practical application are made.

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해양구조물의 균열불안정성 해석에 대한 파괴역학의 응용 (Application of Fracture Mechanics Method to Ottshore Structural Crack Instability Analysis)

  • ;이희종
    • 한국해양공학회지
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    • 제1권1호
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    • pp.94-103
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    • 1987
  • 균열불안정 해석법인 COD설계곡선법과 R6파괴 평가도법에 있어서 그 응용 한계의 확립과 타당성 수준의 정량화를 위해 포괄적인 비교 연구가 수행되었다. 참고로서 J-적분 균열불안정성 해석법이 이용되었다. 본 연구의 결과로서, 균열확장의 유무에 대한 R6 파괴 평가도법이 매우 우수한 방법임을 보여준다. COD 설계곡선법에 대한 영국 표준국 순서에 따른 결과로서는, 큰 스캐터 밴드를 가진 상당량의 부당성 해를 보여준다. 이러한 COD설계곡선법의 해를 개선하기 위한 새로운 접근법이 개발되었고, 그 타당성이 입증되었다.

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해양구조물의 원통형 조인트에 대한 파괴역학적 피로수명 산출방법의 설정 (Establishment of Fracture Mechanics Fatigue Life Analysis Procedures for Offshore Tubular Joints -part II : Fatigue Life Analysis for a Multi-Plan Tubular Joint)

  • 이희종
    • 한국해양공학회지
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    • 제3권2호
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    • pp.87-100
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    • 1989
  • 해양구조물의 원통형 조인트에 대한 파괴역학적 피로수명 산출방법이 개발되었다. 개발된 방법을 이용해서 2평면 K형 조인트에 대한 피로수명을 구체적인 파괴역학적 방법으로 산출 하였다. 이 분석을 위해 용접부위 표면균열의 응력확대 계수를 3차원 유한요소법에 의해 계산하였다. 계산된 결과에 의하면 용접부위 표면균열 첨단은 단순한 Mode I형태를 보이지 않고 Mode I, II, III이 복합된 형태임이 입증되었다. 계산된 응력확대 계수를 사용해서 16개의 용접부위균열 성장형태를 일반적인 피로균열 성장법칙을 적용해서 계산하였고, 균열성장의 안정분석을 통해 각 균열의 최종 파괴상태를 파괴해석도면(failure assessment diagram)법을 이용해서 계산하였다.

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2-parameter criterion에 의한 탄소성 파괴확률 예측수법 (Method of Estimate of Fracture Probability for Elastic-Plasticity by 2-Parameter Criterion)

  • 김태식;윤한용;임명환;정의정
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.226-234
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    • 2003
  • Put Many researcher have made much progress in studying an estimate for fracture probability of brittle materials. However, studies of the fracture probability for the elastic-plasticity have not been made yet. An estimate method for fracture probability which is grafted onto 2-parameter criterion and statistical probability analysis is not only introduced in this study, but also applied to the simple 2dimensional model and carbon steel piping to evaluate the effect of random variable.

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An Evaluation Method of Probability of Elastic-Plastic Fracture by 2-Parameter Criterion

  • Kim, Tae-Sik;Yoon, Han-Yong;Lim, Myung-Hwan;Jung, Ui-Jung
    • Journal of Mechanical Science and Technology
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    • 제18권1호
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    • pp.55-64
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    • 2004
  • Many researchers have made a lot of progress in studying the evaluation of fracture probability of brittle materials. However, studies of fracture probability for elastic-plasticity have not been made yet. An evaluation method for fracture probability which is grafted onto a 2-parameter criterion and statistical probability analysis is not only introduced in this study, but also applied to the simple 2-dimensional model and carbon steel piping to vealuate the effect of statistical variables.

구형 산소용기 내 표면균열에 대한 수치파괴역학 평가 (Numerical Fracture Mechanics Evaluation on Surface Cracks in a Spherical Oxygen Holder)

  • 조두호;김종민;장윤석;최재붕;김영진;한상인
    • 대한기계학회논문집A
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    • 제33권11호
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    • pp.1187-1194
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    • 2009
  • During the last decade, possibility of flaw occurrences has been rapidly increased world-widely as the increase of operating times of petro-chemical facilities. For instance, from a recent in-service inspection, three different sized surface cracks were detected in welding parts of a spherical oxygen holder in Korea. While API579 code provides corresponding engineering assessment procedures to determine crack driving forces, in the present work, numerical analyses are carried out for the cracked oxygen holder to investigate effects of complex geometry, analysis model and residual stress. With regard to the detailed finite element analysis, stress intensity factors are determined from both the full three-dimensional model and equivalent plate model. Also, as an alternative, stress intensity factors are calculated for equivalent plate model by employing the noted influence stress function technique. Finally, parametric structural integrity evaluation of the cracked oxygen holder is conducted in use of failure assessment diagram method, J/T method and DPFAD method. Effects of the geometry and so forth are examined and key findings from the simulations are fully discussed, which enables to determine practical safety margins of spherical components containing a defect.

A methodology for the identification of the postulated initiating events of the Molten Salt Fast Reactor

  • Gerardin, Delphine;Uggenti, Anna Chiara;Beils, Stephane;Carpignano, Andrea;Dulla, Sandra;Merle, Elsa;Heuer, Daniel;Laureau, Axel;Allibert, Michel
    • Nuclear Engineering and Technology
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    • 제51권4호
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    • pp.1024-1031
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    • 2019
  • The Molten Salt Fast Reactor (MSFR) with its liquid circulating fuel and its fast neutron spectrum calls for a new safety approach including technological neutral methodologies and analysis tools adapted to early design phases. In the frame of the Horizon2020 program SAMOFAR (Safety Assessment of the Molten Salt Fast Reactor) a safety approach suitable for Molten Salt Reactors is being developed and applied to the MSFR. After a description of the MSFR reference design, this paper focuses on the identification of the Postulated Initiating Events (PIEs), which is a core part of the global assessment methodology. To fulfil this task, the Functional Failure Mode and Effect Analysis (FFMEA) and the Master Logic Diagram (MLD) are selected and employed separately in order to be as exhaustive as possible in the identification of the initiating events of the system. Finally, an extract of the list of PIEs, selected as the most representative events resulting from the implementation of both methods, is presented to illustrate the methodology and some of the outcomes of the methods are compared in order to highlight symbioses and differences between the MLD and the FFMEA.

취약면적법과 DMEA를 활용한 지상전투차량 유공압 현가장치의 취약성 평가 (The Vulnerability Assessment of Hydro-pneumatic Suspension of Ground Combat Vehicles Using Vulnerable Area Method and DMEA)

  • 남명훈;박강;박우성;유철
    • 한국CDE학회논문집
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    • 제22권2호
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    • pp.141-149
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    • 2017
  • Vulnerability assesses the loss of major performance functions of GCV (Ground Combat Vehicles) when it is hit by enemy's shell. To decide the loss of major functions, it is determined what effects are on the performance of GCV when some components of GCV are failed. M&S (Modeling and Simulation) technology is used to vulnerability assessment. The hydro-pneumatic suspension is used as a sample part. The procedures of vulnerability assessment of the hydro-pneumatic suspension are shown as follows: 1) The components of the suspension are defined, and shot lines are generated evenly around the part. 2) The penetrated components are checked by using the penetration equation. 3) The function model of the suspension is designed by using IDEF0. 4) When the failure of the critical components of the suspension happens, its effect on the function of the suspension can be estimated using DMEA (Damage Mode and Effects Analysis). 5) The diagram of FTA (Fault Tree Analysis) is designed by exploiting DMEA. 6) The damage probability of the suspension is calculated by using FTA and vulnerable area method. In this paper, SLAP (Shot Line Analysis Program) which was developed based on COVART methodology. SLAP calculates the damage probability and visualizes the vulnerable areas of the suspension.