• 제목/요약/키워드: Failure analysis

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RCM에서 상관관계 계수를 이용한 치명도 분석에 관한 연구 (A Study on the Criticality Analysis using Correlation Coefficient in Reliability Centered Maintenance)

  • 윤덕수;정광우
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제17권1호
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    • pp.11-21
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    • 2017
  • Purpose: The occurrence ranks of failure modes can come from the real failure but the severity ranks of failure modes require a highly subjective point of view of users. The severity ranks have to find more objective and scientific values. Methods: We found the optimal values by using the correlation analysis between failure mode effects and the criticality number like RPN (Risk Priority Number) in RCM. Result: This paper shows the result that verified whether the weighted values on each failure effect in criticality number calculation is suitable to the actual failures or not. To get the verification, it used the 5 year data and correlation analysis. Based on the analyzed result, We proposed the more suitable values. Conclusion: This correlation analysis approach can provide guidance of RCM analysis across many industries and situations.

연천댐 사례를 통한 댐 파괴 부정류해석 및 하류 영향 검토(II) -시나리오에 따른 댐 하류 부정류 해석 및 범랑특성 연구- (Dam Failure and Unsteady Flow Analysis through Yeoncheon Dam Case(II) - Unsteady Flow Analysis of Downstream by Failure Scenarios -)

  • 장석환
    • 한국환경과학회지
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    • 제17권11호
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    • pp.1295-1305
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    • 2008
  • This study aims at the analyze of unsteady downstream flow due to dam failure along dam failure scenario and applied to Yeoncheon Dam which was collapsed August 1st 1999, using HEC-RAS simulation model. The boundary conditions of this unsteady flow simulation are that dam failure arrival time could be at 02:45 a.m. August 1st 1999 and failure duration time could be also 30 minutes. Downstream 19.5 km from dam site was simulated for unsteady flow analysis in terms of dam failure and non-failure cases. For the parameter calibration, observed data of Jeonkok station were used and roughness coefficient was applied to simulation model. The result of the peak discharge difference was 2,696 to $1,745\;m^3/sec$ along the downstream between dam failure and non-failure and also peak elevation of water level showed meanly 0.6m difference. Those results of these studies show that dam failure scenarios for the unknown failure time and duration were rational because most results were coincident with observed records. And also those results and procedure could suggest how and when dam failure occurs and downstream unsteady flow analyzes.

센서 데이터를 이용한 전기 기관차의 이상 상태 요인분석 (Failure Analysis to Derive the Causes of Abnormal Condition of Electric Locomotive Subsystem)

  • 소민섭;전홍배;신종호
    • 산업경영시스템학회지
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    • 제41권2호
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    • pp.84-94
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    • 2018
  • In recent years, the diminishing of operation and maintenance cost using advanced maintenance technology is attracting many companies' attention. Especially, the heavy machinery industry regards it as a crucial problem since a failure of heavy machinery requires high cost and long downtime. To improve the current maintenance process, the heavy machinery industry tries to develop a methodology to predict failure in advance and to find its causes using usage data. A better analysis of failure causes requires more data so that various kinds of sensor are attached to machines and abundant amount of product usage data is collected through the sensor network. However, the systemic analysis of the collected product usage data is still in its infant stage. Many previous works have focused on failure occurrence as statistical data for reliability analysis. There have been less works to apply product usage data into root cause analysis of product failure. The product usage data collected while failures occur should be considered failure cause analysis. To do this, this study proposes a methodology to apply product usage data into failure cause analysis. The proposed methodology in this study is composed of several steps to transform product usage into failure causes. Various statistical analysis combined with product usage data such as multinomial logistic regression, T-test, and so on are used for the root cause analysis. The proposed methodology is applied to field data coming from operated locomotive and the analysis result shows its effectiveness.

수치모형을 이용한 순차적 댐 붕괴 모의 (Flood Routing of Sequential Failure of Dams by Numerical Model)

  • 박세진;한건연;최현구
    • 대한토목학회논문집
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    • 제33권5호
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    • pp.1797-1807
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    • 2013
  • 예상하지 못한 자연 현상으로 인해 붕괴될 가능성을 항상 내포하고 있으며 특히 댐 하류부 지역이 인구밀집 지역이거나 중요 국가 시설물이 위치하고 있는 경우에는 인명 및 재산피해 등 막대한 손실을 초래할 수 있다. 지금까지의 연구는 단독댐 붕괴에 따른 홍수파 해석에 대한 연구는 많이 있었으나 세계적으로 유명한 테네시강 등의 순차적 댐이나 우리나라의 북한강 상류로부터 연속으로 이어진 댐 등에 대한 붕괴 홍수파 해석에 대한 연구는 미흡한 실정이다. 따라서 본 연구의 목적은 순차적 댐 붕괴 홍수파 해석을 통해 순차적 댐 붕괴 첨두유량을 계산하고 하류부에서의 홍수파 전파상황을 예측할 수 있는 해석기법을 제시하는데 있다. 이를 위해 DAMBRK를 이용하여 실제 붕괴 사례 중 순차적 댐 붕괴 사례인 Lawn Lake Dam에 대하여 붕괴 홍수파 해석을 실시하여 댐 붕괴 홍수파 해석 모형의 적절성을 검증하였다. 이를 기초로 하여 가상의 극한홍수에 대하여 국내의 A 댐에 대하여 순차적 댐 붕괴 홍수파 해석을 실시하여 홍수파 전파상황을 예측하였으며, 범람 중요 지점에 대하여 2차원 홍수범람해석을 수행하여 1 2차원 홍수파 해석을 비교 분석한 결과 적합도가 90%를 상회하여 1차원 순차적 댐 붕괴 모의의 정확성을 확인할 수 있었다. 이는 순차적 댐 붕괴와 관련된 하천에서의 방재대책 수립을 위한 기본자료를 제공하는데 기여할 수 있을 것으로 판단된다.

다수의 고장모드를 가지는 기계부품의 신뢰성 분석 (Reliability Analysis of Mechanical Component with Multiple Failure Modes)

  • 장무성;최병오;강보식;박종원;이충성
    • 대한기계학회논문집A
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    • 제37권9호
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    • pp.1169-1174
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    • 2013
  • 대부분의 제품은 다수의 고장모드를 가지지만, 일반적으로 신뢰성 분석에서 고장모드 별로 분석하는 경우는 많지 않다. 또는 신뢰성 분석 시 고장모드에 대한 정보를 제공하지 않거나 대표적인 고장모드로 분석하기도 한다. 특히 신뢰성 인증시험에서 가정하고 있는 형상모수는 제품의 형상모수보다는 고장모드에 대한 형상모수 값이 더 중요하다. 본 연구에서는 다수의 고장모드를 가지는 기계부품에 대한 신뢰성 분석방법으로 경쟁 고장모드 분석방법과 혼합 와이블 분석방법을 소개한다. 그리고 3 가지 고장모드를 가지는 공기압 실린더의 사례에 대해 각 고장모드 별로 형상모수를 구하였으며, 3 가지 고장모드를 고려했을 때와 하나의 고장모드로 가정했을 때의 신뢰성 측도($B_{10}$ 수명, 특성 수명)을 비교하였다.

실시간 고장 예방을 위한 이벤트 기반 결함원인분석 시스템 (An Event-Driven Failure Analysis System for Real-Time Prognosis)

  • 이양지;김덕영;황민순;정영수
    • 한국CDE학회논문집
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    • 제18권4호
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    • pp.250-257
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    • 2013
  • This paper introduces a failure analysis procedure that underpins real-time fault prognosis. In the previous study, we developed a systematic eventization procedure which makes it possible to reduce the original data size into a manageable one in the form of event logs and eventually to extract failure patterns efficiently from the reduced data. Failure patterns are then extracted in the form of event sequences by sequence-mining algorithms, (e.g. FP-Tree algorithm). Extracted patterns are stored in a failure pattern library, and eventually, we use the stored failure pattern information to predict potential failures. The two practical case studies (marine diesel engine and SIRIUS-II car engine) provide empirical support for the performance of the proposed failure analysis procedure. This procedure can be easily extended for wide application fields of failure analysis such as vehicle and machine diagnostics. Furthermore, it can be applied to human health monitoring & prognosis, so that human body signals could be efficiently analyzed.

수소충전소용 수소 충전 노즐의 고장 유형 및 영향분석 (A Study on Failure Mode and Effect Analysis of Hydrogen Fueling Nozzle Used in Hydrogen Station )

  • 김주현;조계용;지상원
    • 한국수소및신에너지학회논문집
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    • 제34권6호
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    • pp.682-688
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    • 2023
  • In this paper, analyzes the type of failure and its effect on the hydrogen fueling nozzle used in hydrogen station. Failure of hydrogen fueling nozzle was analyzed using a qualitative risk assessment method, failure mode and effect analysis. The failure data of hydrogen fueling nozzles installed in domestic hydrogen stations are collected, and the failure types are classified, checked the main components causing the failure. Criticality analysis was derived based on frequency and severity depending on the failure mode performed. A quality function is developed by a performance test evaluation item of the hydrogen fueling nozzle, and the priority order of design characteristics is selected. Through the analysis results, the elements to improve the main components for enhancing the quality and maintenance of the hydrogen fueling nozzle were confirmed.

Dominant failure modes identification and structural system reliability analysis for a long-span arch bridge

  • Gao, Xin;Li, Shunlong
    • Structural Engineering and Mechanics
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    • 제63권6호
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    • pp.799-808
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    • 2017
  • Failure of a redundant long-span bridge is often described by innumerable failure modes, which make the structural system reliability analysis become a computationally intractable work. In this paper, an innovative procedure is proposed to efficiently identify the dominant failure modes and quantify the structural reliability for a long-span bridge system. The procedure is programmed by ANSYS and MATLAB. Considering the correlation between failure paths, a new branch and bound operation criteria is applied to the traditional stage critical strength branch and bound algorithm. Computational effort can be saved by ignoring the redundant failure paths as early as possible. The reliability of dominant failure mode is computed by FORM, since the limit state function of failure mode can be expressed by the final stage critical strength. PNET method and FORM for system are suggested to be the suitable calculation method for the bridge system reliability. By applying the procedure to a CFST arch bridge, the proposed method is demonstrated suitable to the system reliability analysis for long-span bridge structure.

유한요소해석에 기초한 감육곡관 손상압력 평가 모델 개발 (Development of Failure Pressure Evaluation Model for Local Wall-Thinned Elbows Based on Finite Element Analysis)

  • 김진원;박종선
    • 대한기계학회논문집A
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    • 제32권12호
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    • pp.1063-1071
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    • 2008
  • This paper provides a failure pressure evaluation model for local wall-thinned elbows. In this study, parametric finite element analyses are performed on the elbows containing local wall-thinning defect at their intrados and extrados, and the failure pressures are obtained from the analysis results by applying a local failure criterion that was validated by real-scale pipe tests. An evaluation model including the effects of thinning depth, length, circumferential angle, thinning location, and elbow geometries on the failure pressure is derived based on the evaluated failure pressures. The proposed model agrees well with the results of finite element analyses and reasonably estimates the dependence of failure pressure on the wall-thinning dimensions and elbow geometries. Also, the comparison with experimental data demonstrates that the proposed evaluation model can accurately predict the failure pressure of local wall-thinned elbows.

Gurson Model과 Shear Failure Model을 이용한 파쇄튜브의 찢어짐 해석 (Analyses of Fracture Tube Tearing using Gurson Model and Shear Failure Model)

  • 양승용;권태수;최원목
    • 한국철도학회논문집
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    • 제11권3호
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    • pp.280-285
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    • 2008
  • Gurson model과 shear failure model 두 가지 파괴모델을 이용하여 노치인장시험과 초기 균열을 가지는 파쇄튜브의 압축거동을 유한요소법으로 해석하였다. Shear failure model의 파라미터 값은 노치인장시편의 시험 및 해석을 통하여 결정하였다. 항복강도와 파괴전단변형률 등의 파라미터 값을 정한 후, Gurson model과 shear failure model을 파쇄튜브의 해석에 적용하였다. Gurson model과 shear failure model이 인장시편에 대하여는 비슷한 파괴 거동을 보여주지만 파쇄튜브의 압축력과 균열 성장 속도에서는 다른 결과를 보임을 확인하였다. 즉, shear failure model에서는 Gurson model에 비하여 균열이 전파되기 위해 더 큰 압축력이 요구되었다. 이러한 현상은 shear failure model 이 재질의 손상 과정에 대한 고려를 포함하고 있지 않기 때문인 것으로 생각된다. 어느 모델이 튜브의 해석에 적당한 지를 실험을 통하여 검증할 필요가 있다.