• Title/Summary/Keyword: Failure Reduction

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Tool life in Metal Forming Processes (소성가공에 있어서의 금형수명)

  • 최재찬;김병민
    • Transactions of Materials Processing
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    • v.3 no.2
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    • pp.147-155
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    • 1994
  • The service life of tools in metal forming technology is to a large extent limited by wear and fatigue fracture of the active elements. This presents a basic request for tool cost minimization and reduction of extensive machine down time, caused by premature tool failure. Currents developments are dominated by steps to reduce the causes of tool failure. A main problem of forming technology remains the insufficient reliability of tools due to a large and incalculable life time fluctuation. Only a systematic investigation of the failure mechanisms and operational loading of tools can lead to future improvements in tool layout, that is optimization of tool usage.

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Hedging point in the production control of failure prone manufacturing systems

  • 엄완섭
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1996.04a
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    • pp.377-380
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    • 1996
  • Most manufacturing systems are large and complex. It is natural to divide the control into a hierarchy consisting of a number fo different levels. Each levels is characterized by the length of the planning horizon and the kind of data required for the decision making process. This paper describes an approach for the incorporation of Maintenance times into a hierachical scheduling for a failure prone flexible manufacturing system. The Maintenance should not be performed too often because of the resulting reduction of capacity. The machine failure and preventive maintenance are considered simultaneously.

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A study on the development for the method without interruption of service in the distribution system (배전선로의 무정전공법 개발 연구)

  • Kim, Young-Lae;Park, Ku-Bum;Song, Il-Geun
    • Proceedings of the KIEE Conference
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    • 1995.11a
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    • pp.61-63
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    • 1995
  • The main factors to bring out the power failure are trouble and operation power failure, the operation power failure of these includes about 85%. So, it is required that the without interruption of service method reduce the operation power failure. If we develop the without interruption of service method, the operation power failure will reduce greatly. It is necessary to develop the without interruption of service method which it solve various trobles (dissatisfacting solution of customer, sales revenue augmentation, and the reduction of the power failure negotiation work). The results of study are drawing up of the specification for temporary transmission methods, it of the working methods for them, and the scrutiny of the technology contents for them.

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Analysis of Failure Mode of Geotextile Container for Urgent Rehabilitation of Railroad Bed (철도노반 긴급복구를 위한 토목섬유 컨테이너의 파괴형태 분석)

  • 신은철;이명호;이준철
    • Proceedings of the KSR Conference
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    • 2002.10a
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    • pp.608-613
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    • 2002
  • This study was under taken as an analysis of failure mode in a railroad bed reconstructed with miniaturized Geotextile Container after being destroyed by heavy rain. It assesses the practical use of the bag shaped Geotextile Container method in the rehabilitation of destroyed roadbeds. The failure mode was assessed using the laboratory model tests to determine the following criteria: Strain of Geotextile Container, Vertical & Horizontal displacements of Geotextile Container layer, and the transmitting load effects due to the applied load. The Geotextile Container layer was failed as a Block Failure type, although there was some variation in the results between the saturated and unsaturated conditions. The main failure was caused by the reduction of the interface friction between Geotextile Containers. The result of this mobilizes the significant horizontal displacement and the ultimate failure of the Geotextile Container layer. The strain on the wet Geotextile Container was occurred about two times greater than that of dry condition.

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Design Optimization of Double-array Bolted Joints in Cylindrical Composite Structures

  • Kim, Myungjun;Kim, Yongha;Kim, Pyeunghwa;Park, Jungsun
    • International Journal of Aeronautical and Space Sciences
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    • v.17 no.3
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    • pp.332-340
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    • 2016
  • A design optimization is performed for the double-bolted joint in cylindrical composite structures by using a simplified analytical method. This method uses failure criteria for the major failure modes of the bolted composite joint. For the double-bolted joint with a zigzag arrangement, it is necessary to consider an interaction effect between the bolt arrays. This paper proposes another failure mode which is determined by angle and distance between two bolts in different arrays and define a failure criterion for the failure mode. The optimal design for the double-bolted joint is carried out by considering the interactive net-tension failure mode. The genetic algorithm (GA) is adopted to determine the optimized parameters; bolt spacing, edge distance, and stacking sequence of the composite laminate. A purpose of the design optimization is to maximize the burst pressure of the cylindrical structures by ensuring structural integrity. Also, a progressive failure analysis (PFA) is performed to verify the results of the optimal design for the double-bolted joint. In PFA, Hashin 3D failure criterion is used to determine the ply that would fail. A stiffness reduction model is then used to reduce the stiffness of the failed ply for the corresponding failure mode.

Strength Prediction of Spatially Reinforced Composites (공간적으로 보강된 복합재료의 강도예측)

  • 유재석;장영순;이상의;김천곤
    • Composites Research
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    • v.17 no.5
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    • pp.39-46
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    • 2004
  • In this study, the strength of spatially reinforced composites (SRC) are predicted by using stiffness reduction for each structural element composed of a rod stiffness in each direction and a matrix stiffness proportional to its rod volume fraction. Maximum failure strain criteria is applied to rod failure, and modified Tsai-Wu failure criteria to matrix failure. The material properties composed of the tensile failure strain of a rod, the compressive failure strain of 3D SRC, the tensile and compressive strength of the 3D SRC in the $45^{\cir}$ rotated direction from a rod and the shear strength of the 3D SRC are measured to predict the SRC strength. The strength distributions of the 3D/4D SRC in rod and off-rod direction have the largest and the smallest values, respectively. A variable load step is selected to increase an efficiency of strength distribution calculation. Uniform load step is applied when a load history is needed. The results of compressive strength from analysis and experiment show the 18 % difference though the initial slop is coincident with each other.

Cut-Through versus Cut-Out: No Easy Way to Predict How Single Lag Screw Design Cephalomedullary Nails Used for Intertrochanteric Hip Fractures Will Fail?

  • Garrett W. Esper;Nina D. Fisher;Utkarsh Anil;Abhishek Ganta;Sanjit R. Konda;Kenneth A. Egol
    • Hip & pelvis
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    • v.35 no.3
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    • pp.175-182
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    • 2023
  • Purpose: This study aims to compare patients in whom fixation failure occurred via cut-out (CO) or cut-through (CT) in order to determine patient factors and radiographic parameters that may be predictive of each mechanism. Materials and Methods: This retrospective cohort study includes 18 patients with intertrochanteric (IT) hip fractures (AO/OTA classification 31A1.3) who underwent treatment using a single lag screw design intramedullary nail in whom fixation failure occurred within one year. All patients were reviewed for demographics and radiographic parameters including tip-to-apex distance (TAD), posteromedial calcar continuity, neck-shaft angle, lateral wall thickness, and others. Patients were grouped into cohorts based on the mechanism of failure, either lag screw CO or CT, and a comparison was performed. Results: No differences in demographics, injury details, fracture classifications, or radiographic parameters were observed between CO/CT cohorts. Of note, a similar rate of post-reduction TAD>25 mm (P=0.936) was observed between groups. A higher rate of DEXA (dual energy X-ray absorptiometry) confirmed osteoporosis (25.0% vs. 60.0%) was observed in the CT group, but without significance. Conclusion: The mechanism of CT failure during intramedullary nail fixation of an IT fracture did not show an association with clinical data including patient demographics, reduction accuracy, or radiographic parameters. As reported in previous biomechanical studies, the main predictive factor for patients in whom early failure might occur via the CT effect mechanism may be related to bone quality; however, conduct of larger studies will be required in order to determine whether there is a difference in bone quality.

Study on Failure Classification of Missile Seekers Using Inspection Data from Production and Manufacturing Phases (생산 및 제조 단계의 검사 데이터를 이용한 유도탄 탐색기의 고장 분류 연구)

  • Ye-Eun Jeong;Kihyun Kim;Seong-Mok Kim;Youn-Ho Lee;Ji-Won Kim;Hwa-Young Yong;Jae-Woo Jung;Jung-Won Park;Yong Soo Kim
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.47 no.2
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    • pp.30-39
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    • 2024
  • This study introduces a novel approach for identifying potential failure risks in missile manufacturing by leveraging Quality Inspection Management (QIM) data to address the challenges presented by a dataset comprising 666 variables and data imbalances. The utilization of the SMOTE for data augmentation and Lasso Regression for dimensionality reduction, followed by the application of a Random Forest model, results in a 99.40% accuracy rate in classifying missiles with a high likelihood of failure. Such measures enable the preemptive identification of missiles at a heightened risk of failure, thereby mitigating the risk of field failures and enhancing missile life. The integration of Lasso Regression and Random Forest is employed to pinpoint critical variables and test items that significantly impact failure, with a particular emphasis on variables related to performance and connection resistance. Moreover, the research highlights the potential for broadening the scope of data-driven decision-making within quality control systems, including the refinement of maintenance strategies and the adjustment of control limits for essential test items.

Numerical Experiments for the Stress-Reducing Preventive Maintenance Model (수치실험을 통한 스트레스 감소 예방보수모형의 고찰)

  • Park, Jong Hun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.43 no.3
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    • pp.41-52
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    • 2020
  • This paper investigates the stress-reducing preventive maintenance model through numerical experiments. The preventive maintenance model is used to analyze the relationship between related conditions and variables to gain insight into the efficient operation of the system when performing preventive maintenance in real-world situations. Various preventive maintenance models have been developed over the past decades and their complexity has increased in recent years. Increasing complexity is essential to reflect reality, but recent models can only be interpreted through numerical experiments. The stress-reducing preventive maintenance is a newly introduced preventive maintenance concept and can only be interpreted numerically due to its complexity, and has received little attention because the concept is unfamiliar. Therefore, for information purposes, this paper investigates the characteristics of the stress-reducing preventive maintenance and the relationship between parameters and variables through numerical experiments. In particular, this paper is focusing on the economic feasibility of stress-reducing preventive maintenance by observing changes in the optimal preventive maintenance period in response to changes in environmental stress and the improvement factor. As a result, when either the environmental stress or the improve effect of stress-reducing preventive maintenance is low, it is not necessary to carry out the stress-reducing preventive maintenance at excessive cost. In addition, it was found that the age reduction model is more economical than the failure rate reduction model.

Cyclic load experiment study on the laminated composite RC walls with different concrete ages

  • Zhang, Hongmei;Lua, Xilin;Li, Jianbao;Liang, Lin
    • Structural Engineering and Mechanics
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    • v.36 no.6
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    • pp.745-758
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    • 2010
  • 12 typical laminated composite reinforced concrete (RC) walls with different concrete ages and 3 cast-in-place RC walls subjected to low frequency cyclic load were carried out in this study. The failure mode, force-deformation response and energy dissipation capacity of these specimens were investigated. Differences of structural behaviours between composite RC walls and common cast-in-place RC walls were emphasized in the analysis. The compatibility of the composite specimens with different concrete ages was discussed based on the experiment. Test results indicated that the differences between the lateral bearing capacity and the displacement ductility of the composite walls and the common walls were not so obvious. Some of the composite specimen even has higher bearing capacity under the experiment loading situation. Besides, the two parts of the laminated composite specimens demonstrates incompatibility at the later loading sequence on failure mode and strain response when it is in tension. Finally, this laminated composite shear walls are suggested to be applied in rapid reconstruction structures which is not very high.