• Title/Summary/Keyword: Failure Pin

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Fracture and Protection Technologies against Impulse of Power Arresters (전력용 피뢰기의 임펄스에 의한 파손과 대척 기술)

  • 한세원;조한구;김석수
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.07a
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    • pp.190-193
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    • 2001
  • ZnO varistors have been widely used to protect power system and electronic system against overvoltages based on their excellent nonlinearity. In order to increase their protection capability, the fracture and protection technologies of arresters have to study according to their applications, namely ImA DC voltage, leakage currents, impulse residual voltages, withstanding capability to impulse surge, and energy absorption capability. ZnO varistors which have nonlinear current-voltage characteristic name a number of failure mechanism when ZnO elements absorb surge energies. Failure mode by thermal stress and Pin hole are among the most common failure mechanism at the high current surge current. In this study, the fracture mechaism of power arresters are introduced and protection technologies are researched. In particular the effect of thermal stress by surge currents to ZnO elements and methods against arc surge energy through withstand structure design of arrester are discussed.

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Parametric Study on the Joint Strength of Unidirectional and Fabric Hybrid Laminate (일방향-평직 복합재 혼합 적층판의 기계적 체결부 강도에 관한 인자연구)

  • 안현수;신소영;권진회;최진호;이상관;양승운
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.9-12
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    • 2002
  • A parametric study has been conducted to investigate the effect of the geometry on the strength of an unidirectional and fabric hybrid laminated composite joint. Tests are conducted for the specimens with nine different edge-to-hole diameter or width-to-hole diameter ratios. For the finite element analysis, the characteristic length method is used, and the tests for determining the characteristic length are performed additionally. Nonlinear contact problem between the pin and laminate is modeled by the gap element in MSC/NASTRAN. Tsai-Wu failure criteria is applied to the stress on the characteristic curve. The finite element and experimental results shows good agreement in strength of composite joint. Results of the parametric study shows the effect of the geometry is remarkable in the specimens with width-to-hole diameter ratio less than 2.8 and edge-to-hole diameter ratio less than 1.4.

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A Study on Failure Analysis of Turbine Blade using AFM and FEM (AFM과 유한요소법을 이용한 터빈 블레이드의 파손해석에 관한 연구)

  • 최우성;이동우;홍순혁;조석수;주원식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.489-493
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    • 2000
  • Turbine blade has trouble of cracking at root region. Fracture surface of blade root is surveyed by SEM and AFM to clear relation between fracture mechanical parameter and surface parameter (striation width and surface roughness). Service stress is predicted by maximum height roughness $R_{max}$, on fractured surface and stress analysis on turbine blade. It is to thought that turbine blade is fractured by abnormal condition such as incorrect fittings between pin and pin hole but isn't fractured by normal service conditions such as steam pressure, centrifugal force and torsional force.

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A Study on the Reliability Assessment about Switching Failure Cause of Appliance (가전제품의 스위칭 고장 원인에 대한 신뢰성 평가)

  • Park, Hung-Ki;Choi, Chung-Seog
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 2011.04a
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    • pp.77-79
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    • 2011
  • 본 논 연구에서는 가전제품 중에서 야간 절전 버튼의 작동 불량 원인을 규명하여 제품의 성능 및 신뢰성 향상을 위한 객관적 근거를 제시하였다. 시판된 제품을 수거하여 불량품 검사(전기적 특성 및 decap)를 실시한 결과 절전 버튼 IC pin No.2의 단락(short)에 의한 오작동 요소를 밝힐 수 있었다. 동일한 사양의 재현실험에서 EOS(전기적 과도전압에 의한 스트레스)보다 정전기 방전에 스트레스에 의해서 소손되는 특성을 나타내는 것을 확인할 수 있었다. 오작동 요소로 확인된 IC pin 2번에 바리스터(Varistor)를 부착하고 11kV를 인가하여 시험한 결과 오작동 요소를 제거할 수 있었다.

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Case Study on the Firing Pin Fatigue Destruction of the Korean Rifle by Repeated Impact (반복충격에 의한 한국형 소총의 공이 피로파괴 사례 연구)

  • Lee, Ho-Jun;Choi, Si-Young;Shin, Tae-Sung;Seo, Hyun-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.5
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    • pp.648-655
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    • 2020
  • The firing pin of modern automatic rifles detonates the primer of loaded ammunition via a hammer. During this process, the firing pin receives an impact load and repetitive force throughout the life of the rifle. An endurance test of a rifle showed that the firing pin breaks prematurely at 96.26% of life. Accordingly, a case study was conducted through cause analysis and a reconstruction test. Optical microscopy and scanning electron microscopy of the broken surface of the firing pin showed that a crack began in the circumferential direction of the surface, resulting in a fatigue crack to the core after repeated impact. Crack growth and fatigue destruction occurred at the end due to the repetitive impact and was estimated using a notch. For verification, a sample that produced a 0.03mm circumferential notch was broken at 64.25% of life in the reconstruction test. A test of breakage according to the notch types showed that a 0.3mm and a 0.5mm one-side notch were broken at 66.53% and 50.76%, respectively, and a 0.03mm six-point notch was broken at 85.65%. The endurance life of a sample firing pin with a rough surface and tool mark was examined, but an approximately 381 ㎛ internal crack formed. Through this study, failure for each notch type was considered. These results show that quality control of the notch and surface roughness is essential for ensuring the reliability of a component subjected to repeated impact.

Numerical simulation of localization of a sub-assembly with failed fuel pins in the prototype fast breeder reactor

  • Abhitab Bachchan;Puspendu Hazra;Nimala Sundaram;Subhadip Kirtan;Nakul Chaudhary;A. Riyas;K. Devan
    • Nuclear Engineering and Technology
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    • v.55 no.10
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    • pp.3648-3658
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    • 2023
  • The early localization of a fuel subassembly with a failed (wet rupture) fuel pin is very important in reactors to limit the associated radiological and operational consequences. This requires a fast and reliable system for failure detection and their localization in the core. In the Prototype Fast Breeder Reactor, the system specially designed for this purpose is Failed Fuel Location Modules (FFLM) housed in the control plug region. It identifies a failed sub-assembly by detecting the presence of delayed neutrons in the sodium from a failed sub-assembly. During the commissioning phase of PFBR, it is mandatory to demonstrate the FFLM effectiveness. The paper highlights the engineering and physics design aspects of FFLM and the integrated simulation towards its function demonstration with a source assembly containing a perforated metallic fuel pin. This test pin mimics a MOX pin of 1 cm2 of geometrical defect area. At 10% power and 20% sodium flow rate, the counts rate in the BCCs of FFLM system range from 75 cps to 145 cps depending upon the position of DN source assembly. The model developed for the counts simulation is applicable to both metal and MOX pins with proper values of k-factor and escape coefficient.

Bearing Properties of Domestic Larix Glulam (국내산 낙엽송집성재의 지압특성)

  • Kim, Keon-Ho;Hong, Soon-Il
    • Journal of the Korean Wood Science and Technology
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    • v.36 no.4
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    • pp.93-101
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    • 2008
  • Bearing strength test was investigated to determine the bearing properties of domestic larix glulam according to the load direction (in parallel to grain and in perpendicular to grain), the fastener (bolt and drift-pin), and the direction of laminae. The specimen was 5 ply glulam. The diameters of fastener are 12, 16 and 20 mm. The results were as follows. 1) In according to the diameter of bolt and drift-pin, the average of maximum bearing strength in parallel to grain loading was similar to that in perpendicular to grain loading. The average of maximum bearing strength was 1.50~2.31 times higher in parallel to grain loading than in perpendicular to grain loading. The average of maximum bearing strength in parallel to grain loading was lowered by 20% with increasing the diameter from 16 mm to 20 mm, but that in perpendicular to grain loading didn't show a clear tendency. 2) The average of bearing stiffness in parallel to grain loading was the highest at 16 mm in diameter. The average of bearing stiffness is similar to the shearing stiffness in drift-pin connection with increasing diameter. 3) In parallel to grain loading, the failure mode of specimens was the splitting along the grain in decreasing diameter. The failure mode in perpendicular to grain loading was the splitting along the grain. In this case, split occured more in specimens using bolt than in those using drift-pin. 4) The 5% offset yield strength in parallel to grain loading was similar to the predicted bearing strength of KBCS, NDS. In perpendicular to grain loading, the NDS's equation can be applied to predict the bearing strength.

Application Study on FMEA(Failure Mode and Effect Analysis) for Waterjet-lifter of Deep-Sea Manganese Nodule Miner (심해저 망간단괴 집광시스템의 물제트부양장치에 대한 FMEA 적용 연구)

  • Choi, Jong-Su;Hong, Sup;Lee, Tae-Hee;Kim, Hyung-Woo;Yeu, Tae-Kyeong
    • Journal of Ocean Engineering and Technology
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    • v.23 no.6
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    • pp.32-38
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    • 2009
  • An FMEA for the waterjet-lifter of a DSNM is performed to prevent the occurrence of device failure. A waterjet-lifter raises and transports manganese nodules from the deep-sea floor up to a somewhat elevated place, from which a pin-scraper transports the lifted nodules to the inner space of the DSNM. A concept design for a device using the axiomatic design methodology is shown as the mapping between the functional domain and physical domain. The FMEA for a DSNM is introduced briefly and the rating criteria of severity, occurrence, and detection for the DSNM are defined. The FMEA of the functional requirements of a DSNM device is accomplished. Three kinds of failure modes, as well as their effects and causes, are predicted. Current design control methods for detecting potential failures, such as physical or computational experiments, design confirmation, and mathematical calculation, are described and the recommended actions for several significant causes are suggested.

Investigation of the Effect of Wear Particles on the Acoustic Emission Signal (마모 입자가 음향방출신호에 미치는 영향에 관한 연구)

  • Han, Jae-Ho;Shin, Dong-Gap;Kim, Dae-Eun
    • Tribology and Lubricants
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    • v.35 no.5
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    • pp.317-322
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    • 2019
  • In spite of progress in tribological research, machine component failure due to friction and wear has been reported frequently. This failure may lead to secondary damage that can cause huge expense for maintenance and repair. To prevent economic loss, it is important to detect and predict the initial failure point. In this sense, various researchers have been tried to develop Condition Monitoring (CM) method using Acoustic Emission (AE) generated while the materials undergo failure. In this study, effect of particles on friction and wear was investigated using the pin-on-plate friction test and AE signal was recorded with a band-width type AE sensor. The experiments were performed in dry and lubricant conditions using steel and glass as specimens. After the experiment, 3D laser microscope image was captured to evaluate the wear behavior quantitatively. The AE signal was analyzed in time-domain and frequency-domain. The amplitude was compared with the frictional results. The results of this study showed that particle generation accelerate wear, generate high magnitude AE signal and change the frequency characteristics of the signal. Also, lubricant condition test results showed low coefficient of friction, low wear rate, and low magnitude of AE signal compared to the dry condition. It is expected that the results of this study will aid in better assessment of wear in CM technology

Characteristics of the major tribological parameters in boundary lubrication (경계윤활에서의 주요 Tribological 인자의 특성)

  • 류종관;김대은
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.82-90
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    • 1998
  • Machines that normally operate under fluid film lubricated condition also experience surface damage. This is largely due to the failure of the lubricant film which leads to boundary lubrication. Thus, it is important to have a good understanding of boundary lubrication behavior. In this paper the major tribological parameters that influence the boundary lubrication properties are evaluated. It is shown that disk roughness, hardness and normal load affect the friction and wear of metals in boundary lubrication. Also, the mechanism of surface damage is attributed to abrasion and wear particle interaction.

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