• 제목/요약/키워드: Failure Load

검색결과 3,023건 처리시간 0.029초

주행 구동 유니트의 가속 수명 시험 및 분석 (Accelerated Life Test and Analysis of Track Drive Unit for an Excavator)

  • 이용범;박종호
    • 유공압시스템학회논문집
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    • 제2권2호
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    • pp.1-7
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    • 2005
  • For the reliability evaluation of the track drive unit(TDU), firstly, we analyzed the major failure modes through FMEA(failure mode & effects analysis), FTA(failure tree analysis), and 2-stage QFD(quality function deployment), and then quantitatively determined the priority order of test items. The Minitab analysis was also performed for prediction of life distribution and parameters of TDU by use of field failure data collected from 430 excavators for two years. In addition, we converted the fluctuation load in field conditions into the equivalent load, and for evaluation of the accelerated lift by the cumulative fatigues, the equivalent load is again divided into the fluctuation load by reference of test time. And then, by use of the test method in this paper, the acceleration factor(AF) of needle bearing inside planetary gear which is the most weakly designed part of TDU is achieved as 5.3. This paper presents the quantitative selection method of test items for reliability evaluation, the determination method of the accelerated life test time, and the method of non-failure test time based on a few of samples. And, we proved the propriety of the proposed methods by experiments using a TDU for a 30 ton excavator.

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다중균열 구조물의 소성붕괴거동 평가 (Evaluation of Plastic Collapse Behavior for Multiple Cracked Structures)

  • 문성인;장윤석;김영진;이진호;송명호;최영환;황성식
    • 대한기계학회논문집A
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    • 제28권11호
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    • pp.1813-1821
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    • 2004
  • Until now, the 40% of wall thickness criterion, which is generally used for the plugging of steam generator tubes, has been applied only to a single cracked geometry. In the previous study by the authors, a total number of 9 local failure prediction models were introduced to estimate the coalescence load of two collinear through-wall cracks and, then, the reaction force model and plastic zone contact model were selected as the optimum ones. The objective of this study is to estimate the coalescence load of two collinear through-wall cracks in steam generator tube by using the optimum local failure prediction models. In order to investigate the applicability of the optimum local failure prediction models, a series of plastic collapse tests and corresponding finite element analyses for two collinear through-wall cracks in steam generator tube were carried out. Thereby, the applicability of the optimum local failure prediction models was verified and, finally, a coalescence evaluation diagram which can be used to determine whether the adjacent cracks detected by NDE coalesce or not has been developed.

모사시편 시험을 통한 감육결함 국부손상기준 개발 (Development of Local Failure Criteria for Well Thinning Defect by Simulated Specimen Tests)

  • 김진원;김도형;박치용;이성호
    • 대한기계학회논문집A
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    • 제31권3호
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    • pp.304-312
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    • 2007
  • The objective of this study is to develop a local failure criterion for a wall thinning defect of piping components. For this purpose, a series of tensile tests was performed using several types of simulated specimens with different stress states, including smooth round bar, notched round bar (five different notch radii), and grooved plate (three different groove radii). In addition, finite element (FE) simulations were performed on the simulated specimen tests and the results were compared with the test results. From the comparisons, the equivalent stress and strain corresponding to maximum load and final failure of notched specimens were proposed as failure criteria under tensile load. The criteria were verified by employing them to the estimation of failure of grooved plate specimens that simulate the wall thinning defect. It showed that the proposed criteria accurately estimate the maximum load and final failure of grooved plate specimen tests.

마그네슘합금의 피로파손수명의 누적확률분포특성과 신뢰성에 미치는 경계조건의 영향 (Effect of Boundary Conditions on Reliability and Cumulative Distribution Characteristics of Fatigue Failure Life in Magnesium Alloy)

  • 최선순
    • 한국산학기술학회논문지
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    • 제12권2호
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    • pp.594-599
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    • 2011
  • 본 논문은 마그네슘합금 AZ31의 피로파손수명의 확률론적 특성과 신뢰성에 미치는 경계조건의 영향을 평가하였다. 경계조건으로 시편두께와 응력비 그리고 최대피로하중을 적용하였으며, 각 경계조건별로 세부 실험조건에 대한 피로균열전파실험을 수행하여 피로파손수명에 대한 통계 데이터를 획득하였다. 마그네슘합금의 피로파손수명의 통계적 해석을 위하여 3-모수 와이블분포를 사용하였다. 시편두께가 두꺼울수록, 응력비가 클수록, 그리고 최대피로하중이 작을수록 통계적 피로파손수명이 길게 나타났다. 반면에 시편두께가 얇을수록, 응력비가 작을수록, 그리고 최대피로하중이 클수록 신뢰성이 급격히 감소하였다.

변성에폭시 모르터 휨인장강도가 단면증대 보에 미치는 영향 (Strengthening Effects of Epoxy Mortar Systems on Reinforced Concrete Beams by Flexural Tensile Strength)

  • 류현희;신영수;정혜교
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2000년도 봄 학술발표회 논문집
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    • pp.787-790
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    • 2000
  • This paper presents an experimental study on flexural behavior of structural member enlarged with epoxy mortar system. The main test variable is flexural tensile strength. A series of 4 test beams was tested to shoe the corresponding effect of each variables on maximum load capacity, load-deflection and moment-curvature relationship, interface behavior and failure mode. The results show that the flexural tensile strength of retrofitted materials have no relation load-deflection, but to load-strain, and failure mode.

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Residual static strength of cracked concrete-filled circular steel tubular (CFCST) T-joint

  • Cui, M.J.;Shao, Y.B.
    • Steel and Composite Structures
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    • 제18권4호
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    • pp.1045-1062
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    • 2015
  • Concrete-filled circular t steel tubular joints (CFSTJs) in practice are frequently subjected to fluctuated loadings caused by wind, earthquake and so on. As fatigue crack is sensitive to such cyclic loadings, assessment on performance of CFSTJs with crack-like defect attracts more concerns because both high stress concentration at the brace/chord intersection and welding residual stresses along weld toe cause the materials in the region around the intersection to be more brittle. Once crack initiates and propagates along the weld toe, tri-axial stresses in high gradient around the crack front exist, which may bring brittle fracture failure. Additionally, the stiffness and the load carrying capacity of the CFSTJs with crack may decrease due to the weakened connection at the intersection. To study the behaviour of CFSTJs with initial crack, experimental tests have been carried out on three full-scale CFCST T-joints with same configuration. The three specimens include one uncracked joint and two corresponding cracked joints. Load-displacement and load-deformation curves, failure mode and crack propagation are obtained from the experiment measurement. According to the experimental results, it can be found that he load carrying capacity of the cracked joints is decreased by more than 10% compared with the uncracked joint. The effect of crack depth on the load carrying capacity of CFCST T-joints seems to be slight. The failure mode of the cracked CFCST T-joints represents as plastic yielding rather than brittle fracture through experimental observation.

Analytical evaluation of a modular CFT bridge pier according to directivity

  • Kim, Dongwook;Jeon, Chiho;Shim, Changsu
    • Steel and Composite Structures
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    • 제20권6호
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    • pp.1193-1203
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    • 2016
  • This paper focuses on the analytical behavior of modular circular concrete-filled tubular (CFT) column with enhanced bracing details. To design a full-scale bridge pier of multiple circular concrete-filled tubes, numerical analysis was used to evaluate structural performance according to load directivity. In previous research (Ma et al. 2012, Shim et al. 2014), low cycle fatigue failure at bracing joints was observed, so enhanced bracing details to prevent premature failure are proposed in this analysis. The main purpose of this research is to investigate seismic performance for the diagonal direction load without premature failure at the joints when the structure reaches the ultimate load. The ABAQUS finite-element software is used to evaluate experimental performance. A quasi-static loading condition on a modular bridge pier is introduced to investigate structural performance. The results obtained from the analysis are evaluated by comparing with load-displacement responses from experiments. The concrete-filled tubes with enhanced bracing details showed higher energy dissipation capacity and proper performance without connection failure for a diagonal load.

최대곡률 방법을 이용한 말뚝의 연직지지력 연구 (A Study on the Vertical Bearing Capacity of Pile using the Maximum Curvature Method)

  • 류정수;김석열
    • 한국지반공학회지:지반
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    • 제11권4호
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    • pp.5-12
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    • 1995
  • 말뚝의 재하시험이 연직지지력을 추정하기 위한 다양한 정보를 제공한다 할지라도 시험 말뚝을 극한하중까지 도달하도록 충분히 재하시킨다는 것은 상당히 어려운 일이며, 이와 같이 파괴시까지 재하하지 못한 말뚝의 연직재하시험의 결과로부터 지지력을 추정하는데 있어서 많은 도해적 방법과 수학적 방법이 시도되었다. 파괴하중을 추정하기 위하여 Southwel 연 이론을 기초로 최대곡률을 이용한 해석적 방법이 필자 등에 의하여 발표된 바 있다. 여기서 파괴하중은 Crowther가 정의한 바와 같이 특정한 기준 을 초과하였을 때의 하중으로 정의하였다. 본 논문은 최대곡률 방법에 의한 허용하중을 결정하기 위하여 Davission의 방법 및 DIN 4014의 허용하중과 비교하여 최대곡률 방법의 안전율을 2.5로 제안하였다. 그 결과 파괴시까지 재하하지 못한 연직재하시험의 결과치로부터 말뚝의 연직지지력을 추정 하는데 있어서 최대곡률 방법에 의한 허용하중의 결정은 타당성이 있는 것으로 판단되었다.

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The 3D-numerical simulation on failure process of concrete-filled tubular (CFT) stub columns under uniaxial compression

  • Zhu, W.C.;Ling, L.;Tang, C.A.;Kang, Y.M.;Xie, L.M.
    • Computers and Concrete
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    • 제9권4호
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    • pp.257-273
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    • 2012
  • Based on the heterogeneous characterization of concrete at mesoscopic level, Realistic Failure Process Analysis ($RFPA^{3D}$) code is used to simulate the failure process of concrete-filled tubular (CFT) stub columns. The results obtained from the numerical simulations are firstly verified against the existing experimental results. An extensive parametric study is conducted to investigate the effects of different concrete strength on the behaviour and load-bearing capacity of the CFT stub columns. The strength of concrete considered in this study ranges from 30 to 110 MPa. Both the load-bearing capacity and load-displacement curves of CFT columns are evaluated. In particular, the crack propagation during the deformation and failure processes of the columns is predicted and the associated mechanisms related to the increased load-bearing capacity of the columns are clarified. The numerical results indicate that there are two mechanisms controlling the failure of the CFT columns. For the CFT columns with the lower concrete strength, they damage when the steel tube yields at first. By contrast, for the columns with high concrete strength it is the damage of concrete that controls the overall loading capacity of the CFT columns. The simulation results also demonstrate that $RFPA^{3D}$ is not only a useful and effective tool to simulate the concrete-filled steel tubular columns, but also a valuable reference for the practice of engineering design.