• Title/Summary/Keyword: Factory automation

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Full digital control of permanent magnet AC servo motors

  • Lee, Jin-Won;Kim, Dong-Il;Jin, Sang-Hyun;Oh, In-Hwan;Kim, Sungkwun
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10b
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    • pp.218-223
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    • 1993
  • In this paper, we present a full digital control scheme which controls currents and speed of the permanent magnet AC servo motor with large range of bandwidth and high performance. The current equations of the permanent magnet AC servo motor are linearized by feedback linearization technique. Both acceleration feedforward terms and IP controllers, whose gains are functions of motor speed, are used in order to control motor currents. In addition the phase delays in current control loops are compensated by placing phase lead-lag compensators after current commands, which make it possible to avoid high gains in the current controllers. Unity power factor can be achieved by the proposed current controller. Pulsewidth modulation is performed by way of the well-known comparison with a triangular carrier signals. The velocity controller is designed on the basis of the linearized model of the permanent magnet AC servo motor by the proposed current controller. The performance of the entire control system is analyzed in the presence of uncertainty in the motor parameters. The proposed control scheme is implemented using the digital signal processor-based controller composed of an Analog Device ADSP 2111 and a NEC78310. The pulsewidth modulation (PWM) signals are generated through a custom IC, SAMSUNG-PWM1, which has the outputs of current controllers as input. The experimental results show that the permanent magnet AC servo motor can be always driven with high dynamic performance by the proposed full digital control scheme of motor speed and motor current.

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A Study on the Productivity Analysis of a Building Automation System (건물구조체(建物構造體) 자동화(自動化) 시스템의 생산성(生產性) 분석(分析)을 위한 기초적(基礎的) 연구(硏究))

  • Kim, Chang-Kyu;Song, In-Shick;Lee, Hyun-Soo;Lim, Sang-Chae
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.05a
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    • pp.111-115
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    • 2008
  • The productivity is the one of the primary elements to evaluate the new systems performance for building construction along with the economic efficiency, the safety, and the quality improvement. At present the on-site construction automation systems(we will call it as Construction Factory or CF hereafter) is under the development by research group for construction automation of high-rise building. The system includes many sub-systems such as a robotic crane, a construction factory, bolting robots, a building material management system using RFID and so on. In this study we discuss and propose the method to evaluate for these hybrid on-site automation system fundamentally. In future we devise a framework of evaluation modules for the on-site building automation system on the basis of this discuss.

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A Proposal on the Consulting Model for Efficient Construction of Material Handling Automation System : Focused on K Company's Case (물류자동화 시스템의 효율적 구축을 위한 컨설팅 방법론 제안 : K기업의 사례를 중심으로)

  • Ko, J.H.;Cho, J.H.;Oh, H.S.;Shim, S.C.;Ryu, J.H.;Lee, S.J.
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.38 no.4
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    • pp.202-211
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    • 2015
  • Companies build the factory automation system to improve management effectiveness and productivity as prime strategies for sustainable growth. But most companies undergo various trials and errors while carrying out the project without elaborate preparation stage for factory automation. In this study, we tried to verify what factors are critical to effectively building distribution automation system, which is a branch of factory automation system. A consulting model for setting up a Material Handling Automation System by utilizing the Stage-Gate Process, which is product development process was studied. 29 material handling automation projects carried out between the year 1990 to 2013 at K-Company were selected. Interviews with the project managers, operators and maintenance personnels, various records and current status of the projects were used as data for structural equations based on the Milan consulting model and existing researches of factory automation, CIM for material handling automation. Creating effective basis of production, material handling system and energy saving system with expert review, when preparing a material handling automation project, help promote the project planning thus contributing to the performance of the resulting system, which appears though rather weakly in our data. Also the effect of material handling automation can be enhanced through sufficient and effective links to the relevant environments such as production logistics management and automated warehouses. More detailed planning characteristics of project promotion or some time-series data of effective Material Handling Automation System could enhace furthur studies. We propose a consulting model for setting up an efficient material handling automation system.

DEVELOPMENT OF AN INTELLIGENT ULTRASONIC EVALUATION SYSTEM WITH A MULTI-AXIS PORTABLE SCANNER

  • Sung-Jin Song;Hak-Joon Kim;Won-Suk Sung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1996.11a
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    • pp.167-176
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    • 1996
  • Flaw classification and sizing are very essential issues in quantitative ultrasonic nondestructive evaluation of various materials and structures including weldments. For performing of these tasks in an automated fashion, we are developing an intelligent ultrasonic evaluation system with a multi-axis portable scanner which can do consistent and efficient acquisition and processing of ultrasonic flaw signals. Here we present our efforts to develop of this intelligent system including design of the portable scanner, acquisition and processing of ultrasonic flaw signals, display of pseudo 3-D image of flaws, and classification and sizing of flaws in weldments.

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A study on development of automatic system of acoustic noise detection for realization of factory automation (공장 자동화를 위한 소음 자동 검사 시스템의 개발에 관한 연구)

  • Lee, Man-Hyung;Kim, Kyung-Chun;Kim, Jung-Khun;Jung, Yung-Chul;Ahn, Hee-Tae
    • Proceedings of the KIEE Conference
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    • 1988.07a
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    • pp.967-970
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    • 1988
  • This paper deals with automatic system of acoustic noise detection for realization of factory automation. The existing inspection process of failure products has mostly been executed in hand by rich-experienced workers. It is difficult to accomplish effectively or systematically the failure test of products owing to the diversality of ill-conditions. But the problem about it must be solved in viewpoint of cost down and factory automation in addition to the reliability of products. The necessity of automatic inspection system to inspect automatically undesirable acoustic noise of products which is one of the kinds of failure is suggested, and the procedure to develope it and the function of each system components are explained briefly.

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A Study on Safety Validation of Climbing Hydraulic Robot System for Automation in Construction (시공자동화를 위한 크라이밍 유압로봇의 안정성에 관한 연구)

  • Lee, Myung-Do;Choi, Hee-Bok;Lee, Kyu-Won;Cho, Hun-Hee;Kang, Kyung-In
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.05b
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    • pp.15-19
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    • 2009
  • As robotic technologies have become more actively utilized to automate many construction tasks, they have been able to improve the construction productivity, quality, and workers safety on site. A new system, of which Robot-based Construction Automation (RCA), is currently being developed, and RCA systems consist of Construction Factory(CF), Automated Bolting Robots, and Climbing Hydraulic Robot. Especially. Climbing Hydraulic robot system is very important to RCA systems because of function as lifting the Construction Factory. In this paper, We validate safety of Climbing Hydraulic Robot system before application for real building construction.

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A Factory Automation S/W Design for Quality Control (품질관리(品質管理) 지원(支援)을 위한 공장자동화(工場自動化) S/W 설계(設計))

  • Kim, Man-Gi;Kim, Seong-Tae
    • Journal of Korean Society for Quality Management
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    • v.21 no.1
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    • pp.44-54
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    • 1993
  • Factory Automation is being implemented rapidly in almost of industries. This new trend and technology have a great influence on even traditional quality control system, and make it be changed with new approaches and methodologies. In these environments, this study has brief review on automation and quality control system, gives checkpoints of the automation system design with the viewpoint of quality control. Also this study proposes a detail system configuration and specifications of each system conponent in the configuration. In the last, a brief implementation guideline for the automation system in the scope of information technology is also presented.

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Strategies of smart factory building and Application of small & medium-sized manufacturing enterprises (스마트팩토리 구축전략과 중소.중견 제조기업의 적용 방안)

  • Park, Jong-Shik;Kang, Kyung-sik
    • Journal of the Korea Safety Management & Science
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    • v.19 no.1
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    • pp.227-236
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    • 2017
  • Smart Manufacturing Factory is a paradigm of the future lead to the fourth industrial revolution that led Germany and the United States. Now the automation of the production facility and won a certain degree, and through the process of integrating the entire process, including planning, design, distribution of information and communication technology products in emerging as a core competitiveness of the national economy. In particular, the company accelerated the smart factory building in order to improve the manufacturing industry, cost savings and productivity simply to incorporate internet of things(IoT),Robot, artificial intelligence, big data technology as a factory automation level of sophistication of the system and out to progress to the level that replaces human labor have. In this we should look at the trend of promoting domestic and foreign factories want to present these smart strategies for Korea.