• Journal of Welding and Joining
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• v.32 no.2
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• pp.9-13
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• 2014

Friction stir welding (FSW) was successfully performed about 900MPa grade Twinning Induced Plastisity (TWIP) steel. A PCBN tool with convex-type shoulder was applied. Optimal process conditions were deduced. Microstructure and mechanical properties such as hardness, tensile strength and impact absorbed energy were observed and evaluated, respectively. An optical microscope (OM) and a field emission scanning electron microscope (FE-SEM) was selected for observing the grain structure.

• Proceedings of the Korean Information Science Society Conference
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• 2002.10e
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• pp.430-432
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• 2002

다목적실용위성 2호 FSW(Flight Software)의 개발단계에서 통합 및 시험, 검증시험을 위해 실제 위성시스템과 유사한 인터페이스를 제공하는 개발도구인 STB(Software Test Bed)가 제작되었으며, 제작된 STB를 통한 FSW의 검증시험 및 분석을 지원하기 위한 프로그램으로서 구문분석 프로그램을 이용한 VTSP(Verification Test Script Parser)의 개발이 필요하다. 본 논문에서는 구문분석 도구인 FLEX와 BISON을 이용하여 FSW가 실제시스템 상에서 요구조건에 따라 수행되고 있는지를 자동적으로 검증하기 위해 C 언어와 유사한 사용법을 가지며, 다양한 검증시험 환경에 적합한 VTSP를 개발하기 위한 전체적 개발환경 및 VTSP의 기능에 대해 소개한다.

• Proceedings of the KSR Conference
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• 2004.10a
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• pp.668-673
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• 2004

The Friction Stir Weld (FSW) has been prevailing in the rolling stock manufacturers now a day especially in Europe and Japan, that will be an inevitable welding method in Korean domestic railway industry in the near future. The Welding Institute (TWI) in United Kingdom (UK), who has the right of international patents, invented FSW. To meet the recommendation of Cullen's Report for Ladbroke Grove Rail Inquiry (LGRI) in UK, the FSW is considering for the only alternative welding method to improve the aluminium welding quality, i.e. for improve unzipping defect and crashworthiness on car body in Europe Railways within Railway Safety Research Program.

• Proceedings of the KWS Conference
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• 2004.05a
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• pp.162-164
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• 2004

1991년 영국의 TWI(The Welding Institute)에서 처음 FSW(Friction Stir Welding)가 개발된 이후로 전 세계적으로 관심이 증가하여 꾸준한 연구가 계속되고 있다. FSW공정은 특수하게 설계된 용접툴(tool)을 특정한 회전수로 회전시키면서 용접하고자 하는 재료의 용접라인에 삽입하여 용접에 필요한 마찰열과 소성변형을 발생시키고, 그 후 용접라인을 따라 툴을 이동시킴으로써 용접이 이루어지는 매우 간단한 공정이다. (중략)

• Proceedings of the KSR Conference
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• 2003.05a
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• pp.616-621
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• 2003

MIG or TIG welding has been the most popular welding process for joining aluminum alloy structures. However, porosity, hot crack and distortion were serious problems in inert gas fusion welding. Since FSW(Friction Stir Welding) was invented by TWI in 1991, it has been the powerful candidate for solving the problems of inert gas welding. In this paper, the principle and characteristics of FSW is introduced and its application to rolling stocks is presented to make basis for future development in production technology of aluminum rolling Stocks.

• The korean journal of orthodontics
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• v.46 no.2
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• pp.104-110
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• 2016

Objective: Traditional retainers (both metal and fiber-reinforced composite [FRC]) have limitations, and a retainer made from more flexible ligature wires might be advantageous. We aimed to compare an experimental design with two traditional retainers. Methods: In this prospective preliminary clinical trial, 150 post-treatment patients were enrolled and randomly divided into three groups of 50 patients each to receive mandibular canine-to-canine retainers made of FRC, flexible spiral wire (FSW), and twisted wire (TW). The patients were monitored monthly. The time at which the first signs of breakage/debonding were detected was recorded. The success rates of the retainers were compared using chi-squared, Kaplan-Meier, and Cox proportional-hazard regression analyses (${\alpha}=0.05$). Results: In total, 42 patients in the FRC group, 41 in the FSW group, and 45 in the TW group completed the study. The 2-year failure rates were 35.7% in the FRC group, 26.8% in the FSW group, and 17.8% in the TW group. These rates differed insignificantly (chi-squared p = 0.167). According to the Kaplan-Meier analysis, failure occurred at 19.95 months in the FRC group, 21.37 months in the FSW group, and 22.36 months in the TW group. The differences between the survival rates in the three groups were not significant (Cox regression p = 0.146). Conclusions: Although the failure rate of the experimental retainer was two times lower than that of the FRC retainer, the difference was not statistically significant. The experimental TW retainer was successful, and larger studies are warranted to verify these results.

• Journal of Welding and Joining
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• v.33 no.2
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• pp.8-13
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• 2015

This study was carried out to evaluate mechanical properties of the jointed Al6061/HT590 alloys by friction stir welding (FSW). FSW was conducted under the conditions with tool rotating speed of 500 RPM and traveling speed of 300 mm/min., where Ar gas was introduced to prevent the materials from corrosion during the welding process. Electron back-scattering diffraction (EBSD) was used to characterize microstructures such as grain size, misorientation angle and crystal orientation. Evolution of intermetallic compounds in Al6061 during the process were examined in terms of morphology, size and aspect ratio at three distinct zones Al base material, heat affected zone and stir zone, where transmission electron microscope (TEM) was used. It was revealed that FSW gave rise to refinement of grains as well as growth of intermetallic compounds in Al6061. The morphological changes of intermetallic compounds exerted an influence on mechanical properties, resulting in occurrence of fracture in the part of the base material instead of the jointed parts (heat affected zone and stir zone). This study systematically evaluated the microstructural evolutions during the FSW for joining Al6061 with HT590 and their effect on mechanical properties.

• Aerospace Engineering and Technology
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• v.11 no.2
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• pp.49-56
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• 2012

LEO Satellite performs the operations and missions by FSW(Flight Software) after separation from a launch vehicle. Many of the operations by FSW are automatically conducted by the algorithms of FSW. In the case of the IAC(Initial Activation and Checkout) operations, a mission scheduling, an orbit transition, etc, however, a decision and a control of the satellite operators or manufacturers are required in order to operate the satellite safely. For this, the wireless communication channel between a satellite and a ground station should be prepared to receive telemetries and to transmit tele-commands for controlling FSW properly. Therefore, the verification of the interface between KOMPSAT-3 and a ground station is essential. This verification test is named the satellite end-to-end test. In this paper, we show the design process of the satellite end-to-end test and test results.

• Journal of Ocean Engineering and Technology
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• v.28 no.5
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• pp.452-465
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• 2014

The application of friction stir welding (FSW) technology has been extended to all industries, including shipbuilding. A heat transfer analysis evaluates the weldability of a welded work piece, and elasto-plastic analysis predicts the residual stress and deformation after welding. A thermal elasto-plastic analysis based on the heat transfer analysis results is most frequently used today. However, its application to large objects such as offshore structures and hulls is impractical owing to its long computational time. This paper proposes a new method, namely an equivalent strain method using the inherent strain, to overcome the disadvantages of the extended analysis time. In the present study, a residual stress analysis of FSW was performed using this equivalent strain method. Additionally, in order to reflect the external constraints in FSW, the reaction force was predicted using a neural network, Finally, the approach was verified by comparing the experimental results and thermal elasto-plastic analysis results for the calculated residual stress distribution.

• Journal of Power System Engineering
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• v.15 no.2
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• pp.61-68
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• 2011

This paper investigates the tensile properties of the friction stir welded joints of Al 7075-T651 aluminum plate according to the welding conditions. A 7075-T651 aluminum alloy plate with a thickness of 6.0 mm was used in this investigation. For the friction stir welding (FSW) process, a tool with shoulder diameter of 20 mm and probe diameter of 9 mm was used. The rotation speed and traverse speed conditions were changed in this study, the other welding conditions are constant. The welding direction was aligned with the material rolling direction, and dimension of the FSW plate were $250{\times}100{\times}6\;mm$. As far as this work is concerned, the optimal FSW conditions are determined as the rotation speed, 600 rpm and traverse speed 0.8 mm/sec or the rotation speed, 800 rpm and traverse speed 0.5 mm/sec.