• 제목/요약/키워드: FSW

검색결과 168건 처리시간 0.023초

C1020/Al6063 이종 합금의 맞대기 마찰교반접합의 접합특성 (The Joining Characteristics of Butt Friction Stir Welded C1020/Al6063)

  • 고영봉;최준웅;조제형;김헌우;박경채
    • 한국표면공학회지
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    • 제42권5호
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    • pp.240-245
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    • 2009
  • The Friction Stir Welding (FSW) has mainly been used for making butt joints in Al alloys. Development of FSW would expand the number of applications. The FSW is a relatively solid-state joining process. This study possibility of a welding between C1020 and Al6063 by means of FSW has fundamentally clarified. The primary process parameters, such as a rotating speed, rotating direction of tool and off-set of pin periphery from materials interface were optimize, respectively.

FRICTION STIR WELDING OF MAGNESIUM ALLOYS

  • Kazuhiro Nakata;Kim, Young-Gon;Masao Ushio
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.511-515
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    • 2002
  • Extruded and cast plates of AZ type magnesium alloys were successfully joined by friction stir welding (FSW). Effect of FSW conditions on the formation of the defect was revealed in relation to tool rotation speed and specimen travel speed. Magnesium alloy with higher aluminum content became difficult to be joined and the optimum condition without defect was restricted into narrow condition range. The structure of the stirred zone was a fine-grained recrystallized structure even in the case of cast AZ91D. FSW joint had better mechanical properties than those of GTA welded joint. Especially the toughness of the stirred zone increased more than that of the base metal.

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2tmm AL-합금재의 겹침이음을 위한 교반용접의 실험적 연구 (An experiment of optimizing tools for Lap joint with 2tmm Aluminum alloy plate using FSW)

  • 장석기;이돈출;김상진;전정일
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2002년도 춘계학술대회논문집
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    • pp.153-160
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    • 2002
  • This paper shows the possibility of performing Lap joint using the friction stir welding and the determination of tool's dimensions for FSW in Milling machine. This research also is reported on obtaining the tensile-shear strength, 9.319 ( kgf/mm$^{2}$) and the energy absorption, 2,682 (kgf-mm) under this experiment. The optimal tool's dimensions and method for Lap joint in 2tmm aluminum alloy plate using FSW is as follows; The diameter of shoulder and pin are 9 $\phi$mm and 3$\phi$mm, the length of pin is 3.6mm. The conditions of shoulder of tool is not pressed into original base metal.

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마찰교반접합에 의한 겹치기 이음부의 기초적 연구 (Fundamental Study of Lap Joint on FSW)

  • 이중헌;박경채;이선홍;고영봉
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 추계학술발표대회 개요집
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    • pp.180-182
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    • 2005
  • Development of FSW for use in lap joint production would expend the number of applications that could benefit from the technique. In the study, an extensive investigation was carried out on FSW lap joints, including interface morphology and mechanical properties. Welding variables included welding speed, rotation speed and, of particular importance, lap joint a methods. Examination of metallographic cross sections and failure locations showed a critical sheet interface present in all welds. Results indicates FSW lap joints may potentially replace other joining processes like resistance spot welding and riveting.

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스칸듐(Sc) 함량이 다른 2519 알루미늄 합금 마찰교반접합부의 미세조직 및 기계적 특성 (Microstructures and mechanical properties with the different Sc content of AA2519 FSW joint)

  • 이창용;최돈현;표성은;연윤모;정승부
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2007년 추계학술발표대회 개요집
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    • pp.345-347
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    • 2007
  • The microstructures and mechanical properties with the different Sc content of AA2519 FSW joint were investigated in this study. The sound FSW joints were obtained under applied all welding conditions such as the Sc content and the tool rotation speed. The grain size of the stir zone decreased slightly with increasing the Sc content. And the ultimate tensile strength increased and elongation decreased with increasing the Sc content. The intermetallic compound contained the Sc is considered to bring out the improvement of mechanical property in FSW joint.

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Al 6061 합금의 마찰교반접합시 접합부의 역학적 특성에 관한 연구 (A Study on the Mechanical Characteristic in Al 6061 Alloys welded by Friction Stir Welding)

  • 방한서;김흥주;고민성;장웅성
    • Journal of Welding and Joining
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    • 제20권3호
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    • pp.105-108
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    • 2002
  • Al-alloy is utilized widely as a light-weight material to an automobile, a vessel and many kind of equipment, due to the light-weight and its characteristics that is a good tensile strength, elongation and tenacity for bearing heavy load and weight. Al-alloy has the good property of hot working, cold working and corrosion-resistant. But the exiting fusion welding by using Al has some economical and technical problems, but on the other hand, Friction Stir Welding (FSW) that is new joining method can settle the disadvantages that occur to the fusion welding and Is being applied and extended into the various industry fields. On this study, To analyze accurately the mechanical properties of joining area by FSW in Al 6061 alloy by using finite analysis program with finite element method. The size of HAZ and the thermal distribution is simulated and the mechanical properties around the FSW joining area to the Al-alloy 6061 is examined.

Al 5052 합금의 마찰교반 겹치기 접합 특성 (The characteristics of lapping Friction Stir Welded Al 5052 alloy)

  • 주수원;박경채
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 춘계학술발표대회 개요집
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    • pp.226-228
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    • 2005
  • Of typical welding techniques, to employ the heat for joining process is the most commonly used welding process. But there arise difficulties when this process is applied to light weight alloys such as Aluminium alloy. In this respect, Friction Stir Welding(FSW), a solid-state joining process, is the most effective welding technique with significant potential for various industrial applications. In this study, the characteristics of lapping FSW Al 5052 alloy are shown under a variety of welding parameters such as the rotation speed of FSW tool and welding velocity. Conclusively, the welding properties of lapping FSW Al 5052 were found to be dominated by the deformation of non-joining area near the welding nugget rather than other factors such as the thermal input.

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A Study on Welding Residual Stress by Numerical Simulation on friction Stir Welding

  • Bang, H.S.;Kim, H.J.;Go, M.S.;Chang, W.S.;Lee, C.W.
    • International Journal of Korean Welding Society
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    • 제2권1호
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    • pp.62-66
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    • 2002
  • The Friction Stir Welding (FSW) is a new joining method that was developed at The Welding Institute (TWI) in England in 1991. It applied heating by the rotational friction and material plastic flow. It was developed as a new joining method to solve the problems of epochally in the welding of Al alloys. In the study, 6000series of Alloy composed of Al-Mg-Si, one of the Al alloys that are utilized for shipbuilding and construction, is selected as a specimen and the numerical is executed against the welded zone of FSW. The material used in this study had the unique properties of strength and anti-corrosion, but since the welded joint of this material is easily softened by the welding heat, FSW is executed and the numerical analysis is carried out around the joint. To examine the mechanical behaviors and properties, F.E.M analysis is executed and the developed thermal-elastic-plastic finite analysis are used.

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