• IE interfaces
• /
• v.9 no.2
• /
• pp.191-202
• /
• 1996

A variety of approaches on performance evaluation modeling have appeared in the technical literature for flexible manufacturing systems(FMS) which can be evaluated only through computer simulation. This study represents a comparative approach for FMS performance evaluation modeling based on reliability, availability and maintainability, and life cycle cost. The methodology proposed in this research includes the following three-step generative approaches. First, a static model to find the initial system configuration is considered under the assumption that the system availability is given as one (failure and maintenance are not considered), and in second step, a stochastic simulation is proposed to serve as a performance evaluation model for FMS with stochastic failure and repair time. In the last step, we developed a simulation modeling using a simulator, FACTOR/AIM to consider a variety of performance factors and dynamic behavior of FMS. Also the applicability and validity of the proposed approaches has been tested and compared through the results of a sample problem using computer programs and procedures developed in each step.

• Journal of Korean Society for Quality Management
• /
• v.18 no.2
• /
• pp.54-68
• /
• 1990

Contingency response in a FMS system requires that the system be able to identify and evaluate a number of alternatives. This paper is outlined that DSS completes with a problem processor in corporating Timed Petri Nets model, and a data base system. DSS enables the FMS user to get the maximum benefit from a FMS. The structure of this DSS parallels the organizational activities involved in running the FMS. In designing a shop floor controller for FMS, interactions between the different real time, discrete event functions must be established. The specification of the machine tool and material handling system functions working as a concurrent and cooperative system is given in terms of Timed Petri Nets. In addition, the basic concepts and uses of Petri Nets are surveyed. The system to be studied is first modelled by a Timed Petri Nets and then procedure for evaluating the FMS system performance are presented. Numerical examples are studied to illustrate a session of the FMS used-DSS interaction.

• Journal of Korean Society of Industrial and Systems Engineering
• /
• v.19 no.39
• /
• pp.63-73
• /
• 1996

With the success of flexible manufacturing systems (FMSs), flexible assembly systems (FASs) have been developed to automate factories further. As in a cellular FMS, a cellular FAS is considered as the most flexible and feasible assembly system configuration Because of the differences between manufacturing and assembly operation, the logic of cell formation and cell layout between a FMS and a FAS is not the same. Since the time for assembly operation is usually relatively short, the transfer time is thus very crucial for the performance of assembly systems. Therefore in assembly systems it is important to reduce the transfer time by sequencing operations efficiently and arranging machines like the sequences. The network-type layout is not only feasible for the machine arrangement based on operation sequences, but it has also layout flexibility. Therefore it is a reasonable layout configuration for cellular FASs. This paper presents a method for the cell layout based on the network-type layout in a cellular FAS design.

• International Journal of Precision Engineering and Manufacturing
• /
• v.1 no.1
• /
• pp.84-90
• /
• 2000

The importance of Virtual Manufacturing System is increasing in the area of developing new manufacturing processes, implementing automated workcells, designing plant facility layouts and workplace ergonomics. Virtual manufacturing system is a computer system that can generate the same information about manufacturing system structure, states, and behaviors as is observed in a real manufacturing. In this research, a virtual manufacturing system for flexible manufacturing cells (VFMC), (which is a useful tool for building Computer Integrated Manufacturing (CIM), has been developed using object-oriented paradigm, and implemented with software QUEST/IGRIP. Three object models used in the system are the product model, the facility model, and the process model. The concrete behaviors of a flexible manufacturing cell are re[presented by the task-oriented description diagram, TIC. An example simulation is executed to evaluate applicability of the developed models, and to prove the potential value of virtual manufacturing paradigm.

• Journal of the Korean Society for Precision Engineering
• /
• v.11 no.4
• /
• pp.174-181
• /
• 1994

A FMS is a typical discrete event system exhibiting concurrency, asynchronicity and non-determinism. To represent a FMS with those characteristics, Colored and Timed Petri Nets is defined and the modeling procedure is provided in this paper. To analyze and evaluate the performance of a FMS, a simulation software is developed and applied to SNU FMS/CM Center. This software enables to detect the bottleneck machine and decide the optimal direction in case of the expansion of a FMS.

• Journal of Intelligence and Information Systems
• /
• v.13 no.3
• /
• pp.63-82
• /
• 2007

In this paper, we propose an adaptive hybrid genetic algorithm (ahGA) approach for effectively solving multistage-based scheduling problems in flexible manufacturing system (FMS) environment. The proposed ahGA uses a neighborhood search technique for local search and an adaptive scheme for regulation of GA parameters in order to improve the solution of FMS scheduling problem and to enhance the performance of genetic search process, respectively. In numerical experiment, we present two types of multistage-based scheduling problems to compare the performances of the proposed ahGA with conventional competing algorithms. Experimental results show that the proposed ahGA outperforms the conventional algorithms.

• IE interfaces
• /
• v.1 no.2
• /
• pp.25-34
• /
• 1988

Simulation is known to be a valuable tool for design and operation of Flexible Manufacturing Systems(FMSs) under study. However, in order for simulation to be useful, lots of knowledges about the behavior of system to be designed, statistics for output analysis, modeling techniques and a specific simulation language are required by the simulationist. In this paper a way to build simulation support system for nonexperts at simulation will be described and a simulation support system for FMS design and operation developed by the authors will be demonstrated.

• Journal of Korean Society of Industrial and Systems Engineering
• /
• v.18 no.34
• /
• pp.99-106
• /
• 1995

Recently, neural network is recognized as a new approach to solve jobshop scheduling problems in manufacturing system. Scheduling problem is known to be a difficult combinational explosive problem with domain-dependence variations in general. In addition, the needs to achieve a good performance in flexible manufacturing system increase the dimensions of decision complexity. Therefore, mathematical approach to solve realistic problems could be failed to find optimal or optimal-trending. In this paper a technique with neural network for jobs grouping by job-attributes and Gaussian machine network for generating to near-optimal sequence is presented.

• The Transactions of the Korean Institute of Electrical Engineers
• /
• v.39 no.5
• /
• pp.527-537
• /
• 1990

This paper describes an intelligent control-based job scheduler, named ESIJOBS, for flexible manufacturing system. In order to construct rulebase of this system, traditional rules of job scheduling in FMS are examined and evaluated. This result and the repetitional simulations with graphic monitoring system are used to form the rulebase of ESIJOBS, which is composed of three parts:six part selection rules, four machine center selection rules, and twenty-one metarules. Appropriate scheduling rule sets are selected by this rulebase and manufacturing system status. The performances of all simulations are affected by random breakdowns of major FMS components during each simulation. Six criteria are used to evaluate the performance of each scheduling. The two modes of ESIJOBS are simulated and compared with combinational 24 rule-set simulations. In this comparison ESIJOBS dominated the other rule-set simulations and showed the most excellent performance particularly in three criteria.

• Proceedings of the Korean Operations and Management Science Society Conference
• /
• 2000.04a
• /
• pp.517-521
• /
• 2000

현대의 생산환경에서 널리 사용되고 있는 생산시스템의 형태는 FMS(Flexible Manufacturing System, 유연생산 시스템)로, FMS 는 다품종 소량생산과 생산성 향상이라는 두 가지 목표에 가장 적합한 형태라고 할 수 있다. 하지만 FMS에는 시스템의 효율을 저하시키는 blocking, starving, deadlock 등이 존재하며 이들의 영향을 줄이고자 재공재고의 일시적 저장공간인 버퍼를 설치하게 된다. 시스템내의 제약으로 인해 버퍼의 총 용량은 제한적이므로, 효율적인 버퍼관리는 시스템 성능 향상을 가능하게 할 수 있다. 본 연구에서는 FMS의 각 Workstation의 작업량을 고려한 버퍼 할당을 통해 시스템 효율 향상을 추구하고, 시뮬레이션 과정을 통해 검증해 보고자 한다.