• Title/Summary/Keyword: FMEA/FMECA

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Semiquantitative Failure Mode, Effect and Criticality Analysis for Reliability Analysis of Solid Rocket Propulsion System (고체 로켓 추진 기관의 신뢰성 분석을 위한 준-정량적 FMECA)

  • Moon, Keun Hwan;Kim, Jin Kon;Choi, Joo Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.6
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    • pp.631-638
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    • 2015
  • In this study, semiquantitative failure mode, effects, and criticality analysis (FMECA) for the reliability analysis of a solid rocket propulsion system is performed. The semiquantitative FMECA is composed of failure mode and effects analysis (FMEA) and criticality analysis (CA). To perform FMECA, the structure of the solid rocket propulsion system is divided into 43 parts down to the component level, and FMEA is conducted at the design stage considering 137 potential failure modes. CA is then conducted for each failure mode, during which the criticality number is estimated using the failure rate databases. The results demonstrate the relationship between potential failure modes, causes, and effects, and their risk priorities are evaluated qualitatively. Additionally, several failure modes with higher criticality and severity values are selected for high-priority improvement.

A Study for Reliability Improvement of Belt Type Door System using FMECA (FMECA 적용을 통한 벨트식 도어시스템 신뢰성 향상에 관한 연구)

  • An, Cheon-Heon;Lee, Do-Sun;Son, Young-Jin;Lee, Hi-Sung
    • Journal of the Korean Society for Railway
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    • v.13 no.1
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    • pp.58-64
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    • 2010
  • As a modem urban train is getting complex in terms of high-technology in its systems and components, the failure management should be performed with scientific and systematic technique. FMEA is a technique to analyze the failure trends of component parts and influences to the higher level system in order to discover the design incompleteness and potential defects, which is for improving reliability. Especially, FMECA (Failure Mode Effects, and Criticality Analysis) is used in case that the criticality that has an immense influence to the system is important. In case of urban train, in its design and manufacturing steps, FMEA is frequently used as an analysis technique to meet the safety objectives and eliminate potential hazards/failures since the concepts of reliability of train is introduced these days. Though, FMEA technique in the maintenances steps lacks in its investigation and applications yet. FMEA is also not applied to the trains operated by Seoul metro in the design and manufacture steps excepts the newest trains. In this paper, through analyzing the failures/maintenance data of the belt-type door systems used in trains operated in Seoul metro Line 1, which is accumulated in RIMS (Rolling-stock Information Maintenance System), FMEA procedures to the belt-type door engines are proposed. Especially, an effort is made, to approach the detailed FMECA procedures to the door magnet valve and switch and door engine devices which vastly influences the customer safety and satisfaction.

Development of the FMECA Process and Analysis Methodology for the Railroad System (철도시스템 FMECA 수행 절차 및 분석 기법 개발에 관한 연구)

  • Park, Kwon-Shik;Kim, Tae-Woong;Jeong, Hyun-Yong;Park, Jun-Seo
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.251-261
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    • 2006
  • FMEA(Failure Mode and Effects) is a procedure for the analysis of a system to identify the potential failure modes, and their effects and causes to reduce or mitigate the critical effects of the system. Recently, FMEA is used in various industries and it is specialized in each industry. For instance, MIL-1629a in Military industry, SAE-J1739 in Automotive industry and other industry are using specialized FMEA method. Though Railroad industry requires the high reliability system, it does not have the FMEA method which is specialized to them. So in this paper, we examined the MIL-1629a, SAE-J1739, IEC-60812 and compared those standards. Furthermore, we propose the FMEA method that is specialized to the railroad system.

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저궤도 상용위성의 시스템 수준 FMECA

  • Lee, Chang-Ho;Cho, Young-Jun
    • Aerospace Engineering and Technology
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    • v.4 no.2
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    • pp.71-78
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    • 2005
  • The purpose of FMECA is to identify parts and design whose damage can effect the mission performance and to improve the spacecraft design using these data. In consequence of this analysis, each failure mode which can be happened during operation and manufacturing period is identified, and their effects on mission performance are reviewed. In this technical report, the FMECA procedures and results for the satellite which is now under development are showed.

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다목적실용위성 2호기 신뢰성 및 FMECA

  • Lee, Chang-Ho
    • Aerospace Engineering and Technology
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    • v.2 no.1
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    • pp.44-53
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    • 2003
  • The purpose of reliability prediction is to estimate the basic reliability and basic reliability and mission reliability of system and to make a determination of whether these reliability requirements can be achieved with the proposed design. Also, potential design weakness can be identified through the FMECA process. This technical memo summarizes the KOMPSAT-2 reliability and FMECA analysis results.

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A Study for Reliability Improvement of Passenger Service Equipment using Failure Analysis (고장 분석을 통한 승객서비스 장치의 신뢰성 향상방안 연구)

  • Roh, Bumtaek;Chung, Kwangwoo
    • Journal of the Korean Society for Railway
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    • v.19 no.5
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    • pp.609-616
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    • 2016
  • The Passenger Service Equipment(PSE) provide various train operation data such as flag station data. When PSE incur service failures or errors, passengers who use the train feel great inconvenience. In this paper, I have chosen PSE that were important to passengers and have applied Reliability Centered Maintenance(RCM), deviating from the existing perspective that operators have taken to perform RCM. FMEA/FMECA was performed for reliability analysis of the PSE. The highly critical device among the PSE is defined as the Passenger Information Control System(PICS), which is used to control the automatic announcement and signaling board. Through Weibull distribution of the PICS, failure analysis was performed. Based on the analyzed results, I have proposed a solution that will minimize service failure of PICS.

A Study on FMEA Analysis Method for Fault Diagnosis and Predictive Maintenance of the Railway Systems (철도시스템 이상진단 및 예지정비를 위한 FMEA 분석 방안 연구)

  • Wang Seok Oh;Kyeong Hwa Kim;Jaehoon Kim
    • Journal of the Korean Society of Safety
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    • v.38 no.5
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    • pp.43-50
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    • 2023
  • With the advent of industrialization, consumers and end-users demand more reliable products. Meeting these demands requires a comprehensive approach, involving tasks such as market information collection, planning, reliable raw material procurement, accurate reliability design, and prediction, including various reliability tests. Moreover, this encompasses aspects like reliability management during manufacturing, operational maintenance, and systematic failure information collection, interpretation, and feedback. Improving product reliability requires prioritizing it from the initial development stage. Failure mode and effect analysis (FMEA) is a widely used method to increase product reliability. In this study, we reanalyzed using the FMEA method and proposed an improved method. Domestic railways lack an accurate measurement method or system for maintenance, so maintenance decisions rely on the opinions of experienced personnel, based on their experience with past faults. However, the current selection method is flawed as it relies on human experience and memory capacity, which are limited and ineffective. Therefore, in this study, we further specify qualitative contents to systematically accumulate failure modes based on the Failure Modes Table and create a standardized form based on the Master FMEA form to newly systematize it.

FMECA using Fault Tree Analysis (FTA) and Fuzzy Logic (결함수분석법과 퍼지논리를 이용한 FMECA 평가)

  • Kim, Dong-Jin;Shin, Jun-Seok;Kim, Hyung-Jun;Kim, Jin-O;Kim, Hyung-Chul
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.1529-1532
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    • 2007
  • Failure Mode, Effects, and Criticality Analysis (FMECA) is an extension of FMEA which includes a criticality analysis. The criticality analysis is used to chart the probability of failure modes against the severity of their consequences. The result highlights failure modes with relatively high probability and severity of consequences, allowing remedial effort to be directed where it will produce the greatest value. However, there are several limitations. Measuring severity of failure consequences is subjective and linguistic. Since The result of FMECA only gives qualitative and quantitative informations, it should be re-analysed to prioritize critical units. Fuzzy set theory has been introduced by Lotfi A. Zadeh (1965). It has extended the classical set theory dramatically. Based on fuzzy set theory, fuzzy logic has been developed employing human reasoning process. IF-THEN fuzzy rule based assessment approach can model the expert's decision logic appropriately. Fault tree analysis (FTA) is one of most common fault modeling techniques. It is widely used in many fields practically. In this paper, a simple fault tree analysis is proposed to measure the severity of components. Fuzzy rule based assessment method interprets linguistic variables for determination of critical unit priorities. An rail-way transforming system is analysed to describe the proposed method.

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Development of Failure Reporting Analysis and Corrective Action System

  • Hong, Yeon-Woong
    • 한국데이터정보과학회:학술대회논문집
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    • 2006.11a
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    • pp.97-112
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    • 2006
  • FRACAS(Failure Reporting, Analysis and Corrective Action System) is intended to provide management visibility and control for reliability and maintainability improvement of hardware and associated software by timely and disciplined utilization of failure and maintenance data to generate and implement effective corrective actions to prevent failure recurrence and to simplify or reduce the maintenance tasks. This process applies to acquisition for the design, development, fabrication, test, and operation or military systems, equipment, and associated computer programs. This paper shows the FRACAS development process and developed FRACAS system for a defense equipment.

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A Study on the Risk Identification Methods for Initial and Mass Production Stage of Military Products Using FMEA (FMEA를 활용한 군수품 초도 생산 및 양산 단계의 위험 식별 방안 연구)

  • Lee, Chang Hee;Yang, Kyung Woo;Park, Du Il;Lee, Il Lang;Kwon, Jun Sig;Choe, Il Hong;Kim, Sang Boo
    • Journal of Korean Society for Quality Management
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    • v.42 no.3
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    • pp.311-324
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    • 2014
  • Purpose: It can deduce improvement plan that recognizes any risk factors in initial production and mass production by using FMEA and through this process, the appropriate criteria for defence items can be established. Methods: It proposes two methodology - Apply DT/OT data achieved from the beginning mass production stage based on FMECA data of the design stage, to risk management, and risk management plan that reflected line and field faliure data in case of is offered. Results: It proposes the risk management plan through Bayesian method and the risk identification that considered MTTF estimated value in case of initial production process. In case of mass production process, both risk identification by using fault occurrence frequency scores and Byaesian method, In case of the Initial production and mass production, it proposes use both two methods. Conclusion: A more realistic risk identification method can be applied, and by this method the quality improvement effect is expected.