• Title/Summary/Keyword: FGMs

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Modeling of Cooling Channels of Injection Mould using Functionally Graded Material (기능성 경사 복합재를 이용한 사출금형의 냉각회로 모델링)

  • Shin, Ki-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.12
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    • pp.1647-1653
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    • 2011
  • The cycle time in injection moulding greatly depends on the cooling time of the plastic part that is controlled by cooling channels. Cooling channels are required to facilitate the heat transfer rate from the die to the coolant without reducing the strength of the die. Employing layered manufacturing techniques (LMT), a die embedding conformal cooling channels can be fabricated directly while conventional cooling channels are usually made of straight drilled hole. Meanwhile, H13 tool steel is widely used as the die material because of its high thermal resistance and dimensional stability. However, H13 with a low thermal conductivity is not efficient for certain part geometries. In this context, the use of functionally graded materials (FGMs) between H13 and copper may circumvent a tradeoff between the strength and the heat transfer rate. This paper presents a method for modeling of conformal cooling channels made of FGMs.

Ceramic Actuators with PLZT Functionally Gradient Material (PLZT 경사 기능 재료를 이용한 세라믹 엑튜에이터)

  • Choi, Seung-Chul;Kim, Han-Soo;Sohn, Jeong-Ho;Kim, Hyun-Jai;Jeong, Hyeong-Jin
    • Korean Journal of Materials Research
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    • v.1 no.2
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    • pp.105-112
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    • 1991
  • In PLZT system, a new type of material for piezoelectric actuator was developed and its properties were investigated. This material consists of three layers : a piezoelectric ceramic layer, an interlayer which composition changes gradually, and another piezoelectric layer. This kind of materials is called functionally Gradient Materials(FGM). The composition of these layers were selected from the $(Pb,\;La)(Zr,\;TiO_3$ system through the concept of materials design. Sintered FGM at $1300^{\circ}C$, 2hr has an interlayer of about $20\mu\textrm{m}$ with no distorted damage. Dielectric and piezoelectic properties of FGM show intervalues of each side composition. The strain-voltage characteristics in FGM system was improved comparison with any single composition. Especially, the FGMs were fabricated which has high piezoelectric-low dielectric composition and low piezoelectric-high dielectric composition. The properties of both FGMs were significantly improved.

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Fabrication of Functionally Graded Materials Between P21 Tool Steel and Cu by Using Laser-Aided Layered Manufacturing (레이저 적층조형을 이용한 P21 툴 스틸과 Cu 간 기능성 경사 복합재의 제작)

  • Jeong, Jong-Seol;Shin, Ki-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.1
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    • pp.61-66
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    • 2013
  • With the development of layered manufacturing, thermally conductive molds or molds embedding conformal cooling channels can be directly fabricated. Although P21 tool steel is widely used as a mold material because of its dimensional stability, it is not efficient for cooling molds owing to its low thermal conductivity. Hence, the use of functionally graded materials (FGMs) between P21 and Cu may circumvent a tradeoff between the strength and the heat transfer rate. As a preliminary study for the layered manufacturing of thermally conductive molds having FGM structures, one-dimensional P21-Cu FGMs were fabricated by using laser-aided direct metal tooling (DMT), and then, material properties such as the thermal conductivity and specific heat that are related to the heat transfer were measured and analyzed.

The influence of Winkler-Pasternak elastic foundations on the natural frequencies of imperfect functionally graded sandwich beams

  • Avcar, Mehmet;Hadji, Lazreg;Akan, Recep
    • Geomechanics and Engineering
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    • v.31 no.1
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    • pp.99-112
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    • 2022
  • The present study examines the natural frequencies (NFs) of perfect/imperfect functionally graded sandwich beams (P/IP-FGSBs), which are composed of a porous core constructed of functionally graded materials (FGMs) and a homogenous isotropic metal and ceramic face sheets resting on elastic foundations. To accomplish this, the material properties of the FGSBs are assumed to vary continuously along the thickness direction as a function of the volume fraction of constituents expressed by the modified rule of the mixture, which includes porosity volume fraction represented using four distinct types of porosity distribution models. Additionally, to characterize the reaction of the two-parameter elastic foundation to the Perfect/Imperfect (P/IP) FGSBs, the medium is assumed to be linear, homogeneous, and isotropic, and it is described using the Winkler-Pasternak model. Furthermore, the kinematic relationship of the P/IP-FGSBs resting on the Winkler-Pasternak elastic foundations (WPEFs) is described using trigonometric shear deformation theory (TrSDT), and the equations of motion are constructed using Hamilton's principle. A closed-form solution is developed for the free vibration analysis of P/IP-FGSBs resting on the WPEFs under four distinct boundary conditions (BCs). To validate the new formulation, extensive comparisons with existing data are made. A detailed investigation is carried out for the effects of the foundation coefficients, mode numbers (MNs), porosity volume fraction, power-law index, span to depth ratio, porosity distribution patterns (PDPs), skin core skin thickness ratios (SCSTR), and BCs on the values of the NFs of the P/IP-FGSBs.

Axisymmetric analysis of a functionally graded layer resting on elastic substrate

  • Turan, Muhittin;Adiyaman, Gokhan;Kahya, Volkan;Birinci, Ahmet
    • Structural Engineering and Mechanics
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    • v.58 no.3
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    • pp.423-442
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    • 2016
  • This study considers a functionally graded (FG) elastic layer resting on homogeneous elastic substrate under axisymmetric static loading. The shear modulus of the FG layer is assumed to vary in an exponential form through the thickness. In solution, the FG layer is approximated into a multilayered medium consisting of thin homogeneous sublayers. Stiffness matrices for a typical homogeneous isotropic elastic layer and a half-space are first obtained by solving the axisymmetric elasticity equations with the aid of Hankel's transform. Global stiffness matrix is, then, assembled by considering the continuity conditions at the interfaces. Numerical results for the displacements and the stresses are obtained and compared with those of the classical elasticity and the finite element solutions. According to the results of the study, the approach employed here is accurate and efficient for elasto-static problems of FGMs.

Dynamic response of size-dependent porous functionally graded beams under thermal and moving load using a numerical approach

  • Fenjan, Raad M.;Ahmed, Ridha A.;Faleh, Nadhim M.;Hani, Fatima Masood
    • Structural Monitoring and Maintenance
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    • v.7 no.2
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    • pp.69-84
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    • 2020
  • Based on differential quadrature method (DQM) and nonlocal strain gradient theory (NSGT), forced vibrations of a porous functionally graded (FG) scale-dependent beam in thermal environments have been investigated in this study. The nanobeam is assumed to be in contact with a moving point load. NSGT contains nonlocal stress field impacts together with the microstructure-dependent strains gradient impacts. The nano-size beam is constructed by functionally graded materials (FGMs) containing even and un-even pore dispersions within the material texture. The gradual material characteristics based upon pore effects have been characterized using refined power-law functions. Dynamical deflections of the nano-size beam have been calculated using DQM and Laplace transform technique. The prominence of temperature rise, nonlocal factor, strain gradient factor, travelling load speed, pore factor/distribution and elastic substrate on forced vibrational behaviors of nano-size beams have been explored.

Synthesis of TiC and TiC-Al Functionally Graded Materials by Electrothermal Combustion (ETC) (통전활성 연소에 의한 TiC와 TiC-Al 경사기능재료 합성)

  • 송인진
    • Journal of Powder Materials
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    • v.4 no.4
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    • pp.291-297
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    • 1997
  • Titanium cabide, TiC-x mole% Al composites, and functionally-graded materials (FGMs) of TiC-x mole% Al were synthesized by an electrothermal combustion (ETC) method. TiC-70 mole% Al composite was not ignited by indirect tungsten coil heating, but can be synthesized by an electrothermal combustion. The velocity of the combustion wave decreased with increasing addition of Al and increased with an increase in the applied electric field. Functionally-graded TiC-Al materials were made from reactant layers with compositions of Ti+C+x moles Al with x ranging from zero to 70 by an electrothermal combustion. In the FGM products a nearly linear change in composition in the graded region was observed in samples with 0$\leq$ x $\leq$ 70 with x being the mole% Al.

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An analytical solution for bending and vibration responses of functionally graded beams with porosities

  • Zouatnia, Nafissa;Hadji, Lazreg;Kassoul, Amar
    • Wind and Structures
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    • v.25 no.4
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    • pp.329-342
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    • 2017
  • This work presents a static and free vibration analysis of functionally graded metal-ceramic (FG) beams with considering porosities that may possibly occur inside the functionally graded materials (FGMs) during their fabrication. A new displacement field containing integrals is proposed which involves only three variables. Based on the suggested theory, the equations of motion are derived from Hamilton's principle. This theory involves only three unknown functions and accounts for parabolic distribution of transverse shear stress. In addition, the transverse shear stresses are vanished at the top and bottom surfaces of the beam. The Navier solution technique is adopted to derive analytical solutions for simply supported beams. The accuracy and effectiveness of proposed model are verified by comparison with previous research. A detailed numerical study is carried out to examine the influence of the deflections, stresses and natural frequencies on the bending and free vibration responses of functionally graded beams.

Comparative Numerical Analysis of Homogenized and Discrete-Micromechanics Models for Functionally Graded Materials (기능경사재를 위한 균질화와 이산화-미시역학 모델에 대한 비교 수치해석)

  • Ha, Dae-Yul;Lee, Hong-Woo;Cho, Jin-Rae
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.399-404
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    • 2000
  • Functionally graded materials(FGMs) involve dual-phase graded layers in which two different constituents are mixed continuously and functionally according to a given volume fraction. For the analysis of their thermo-mechanical response, conventional homogenized methods have been widely employed in order to estimate equivalent material properties of the graded layer. However, such overall estimations are insufficient to accurately predict the local behavior. In this paper, we compare the thermo-elastic behaviors predicted by several overall material-property estimation techniques with those obtained by discrete analysis models utilizing the finite element method, for various volume fractions and loading conditions.

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Geometrically nonlinear analysis of FG doubly-curved and hyperbolical shells via laminated by new element

  • Rezaiee-Pajand, M.;Masoodi, Amir R.;Arabi, E.
    • Steel and Composite Structures
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    • v.28 no.3
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    • pp.389-401
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    • 2018
  • An isoparametric six-node triangular element is utilized for geometrically nonlinear analysis of functionally graded (FG) shells. To overcome the shear and membrane locking, the element is improved by using strain interpolation functions. The Total Lagrangian formulation is employed to include the large displacements and rotations. Finding the nonlinear behavior of FG shells via laminated modeling is also the goal. A power function is employed to formulate the variation of elastic modulus through the thickness of shells. The results are presented in two ways, including the general FGM formulation and the laminated modeling. The equilibrium path is obtained by using the Generalized Displacement Control Method. Some popular benchmarks, including hyperbolical shell structures are solved to declare the correctness and accuracy of proposed formulations.