• Title/Summary/Keyword: FEM-Analysis

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Design of Ultrasonic Vibration Tool Horn for Micromachining Using FEM (유한요소법을 이용한 초음파 진동 공구혼 설계에 관한 연구)

  • Lee, Bong-Gu;Kim, Kwang-Lae;Kim, Kang-Eun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.6
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    • pp.63-70
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    • 2008
  • Conical horn is used in many high frequency ultrasonic horns, to achieve a longitudinal vibration mode across a wide ultrasonic tool horn output surface. Modal analysis is method for designing tuned ultrasonic tool horn and for the prediction natural frequency of ultrasonic tool horn vibration mode. The design of ultrasonic horn is based on prototype estimate obtained by FEM analysis. The FEM simulated ultrasonic tool horn is built and characterized experimentally through laser vibrometer and electrical impedance analysis. In this paper, FEM analysis is developed to predict the natural frequency of ultrasonic tool horn and use of in the optimal design of ultrasonic horn shape.

Application of computational technologies to R/C structural analysis

  • Hara, Takashi
    • Computers and Concrete
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    • v.8 no.1
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    • pp.97-110
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    • 2011
  • In this paper, FEM procedure is applied to the static and dynamic analyses of R/C structures. Simple R/C shell structure is solved by using FEM procedures and the experimental evaluations are performed to represent the applicability of FEM procedure to R/C structures. Also, R/C columns are analyzed numerically and experimentally. On the basis of these results, FEM procedures are applied to the R/C cooling tower structures assembled by huge R/C shell structure and a lot of discrete R/C columns. In this analysis, the parallel computing procedures are introduced into these analyses to reduce the computational effort. The dynamic performances of R/C cooling tower are also solved by the application of parallel computations as well. From the numerical analyses, the conventional FEM procedures combined with computational technologies enables us to design the huge R/C structures statically and dynamically.

A Study on the Thermal Specific of Operational Spindle System of Machine Tool by FEM (주축의 동적거동시 FEM을 이용한 열적 특성에 관한연구.)

  • 임영철;김종관
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.396-400
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    • 2003
  • This paper has studied thermal characteristics of machine tool to develope high speed spindle and optimum design condidering the thermal deformation. Comparing the test data of temperature measurement and structural analysis data using FEM, we verifiedthe test validity and predicted thermal deformation, influence of spindle generation of heat, and established cooling system to prevent the thermal deformation. 1) The temperature rise of spindle system depends on increasing number of rotation and shows sudden doubling increment of number of rotation over 7,000rpm. 2) Oil jacket cooling can be effective cooling method below 8,000rpm but, over 8,000rpm, it shows the decrement of cooling effect. 3) Comparing FEM analysis results and revolution test results, we can confirmn approximate temperature change consequently, it is possible to simulate temperature rise and thermal distribution on the inside of spindle system. 4) We can confirm that simulated approach by FEM analysis can be effective method in thermal-appropriate design..

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Modal Analysis of an Ultrasonic Tool Horn for RFID TAG Micro-pattern Forming (RFID TAG 미세패턴 성형을 위한 공구혼 진동해석)

  • Kim, Kang-Eun;Lee, Bong-Gu;Choi, Sung-Ju
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.12
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    • pp.652-658
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    • 2016
  • In this paper, the theoretical research and simulation using the Finite Element Method (FEM) to design and form a micro-pattern for an ultrasonic horn is described. The present method is based on an initial design estimate obtained by FEM analysis. The natural and resonant frequencies required for the ultrasonic tool horn used for forming the fine pattern were predicted by finite element analysis. FEM analysis using ANSYS S/W was used to predict the resonant frequency for the optimum technical design of the ultrasonic horn vibration mode shape. When electrical power is supplied to the ultrasonic transducer, it is converted into mechanical movement energy, leading to vibration. The RFID TAG becomes the pattern formed on the insulating sheet by using the longitudinal vibration energy of the ultrasonic tool horn. The FEM analysis result is then incorporated into the optimal design and manufacturing of the ultrasonic tool horn.

Combination of Different Numerical Methods for Efficient Thermal Stress Analysis of Casting Process (주조공정에서의 효율적인 열응력 해석을 위한 이종해석기법의 연계)

  • Kwak, Si-Young;Lim, Chae-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.8
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    • pp.1051-1057
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    • 2010
  • This paper proposes a method that involves a combination of FDM and FEM for analyzing casting process. At present, many numerical analysis methods such as FDM, FEM, and BEM are used for solving engineering problems. For a given problem, a specific method that is suited to the problem is adopted; in general, FDM or FVM is favored for problems related to fluid flow or heat transfer, and FEM is adopted in stress analysis. However, there is an increasing need for using a combined method for complex and coupled phenomena analysis. Hence, we proposed a method in which FDM and FEM are coupled in three-dimensional space, and we applied this method to analyze casting process. In the proposed method, solidification and heat transfer was analyzed by using FDM. The field data such as temperature distribution were converted into a format suitable for FEM analysis that was used for calculating thermal stress distribution. Using the proposed method, we efficiently analyzed the analysis process from the viewpoints of work and time.

Mechanical Performance Evaluation of Cement Paste with Foaming Agent using FEM Analysis Based on Picture Image (화상 이미지 기반 FEM 해석을 이용한 기포제 혼입 시멘트 페이스트의 역학 성능 평가)

  • Kim, Bo-Seok;Shin, Jun-Ho;Lee, Han-Seung
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.1
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    • pp.35-43
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    • 2016
  • Concrete is a representative heterogeneous material and mechanical properties of concrete are influenced by various factors. Due to the fact that pores in concrete affect determining compressive strength of concrete, studies which deal with distribution and magnitudes of pores are very important. That way, studies using picture imaging have been emerged. Studies on mechanical performance evaluation of structural lightweight foamed concrete and FEM analysis based on picture image are inadequate because lightweight foamed concrete has been researched for only non-structural. Therefore, in this study, cement paste with foaming agent to evaluate mechanical performance is made, FEM analysis with picture image is conducted and young's modulus of experiment and analysis are compared. In this study, dosage of foaming agent is determined 7 level to check pore distribution and water-binder ratio is determined 20% to progress research about structural light weight foamed concrete. Weight of unit volume is minimum at 0.8% of foaming agent dosage. However, weight of unit volume is increased over 0.8% of foaming agent dosage because of interconnection with independent pores. For FEM analysis, cement paste is photographed to use image analyzer(HF-MA C01). Consequently, the fact that Young's Modulus of experiment and FEM analysis are same is drawn by using OOF(Object Oriented Finite elements).

X-FEM Based Shape Design Sensitivity Analysis of Crack Propagation Problems (균열진전 문제의 X-FEM 기반 형상 설계민감도 해석)

  • Moon, Min-Yeong;Ahn, Seung-Ho;Cho, Seon-Ho
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2011.04a
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    • pp.697-700
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    • 2011
  • 본 논문에서는 X-FEM을 사용하여 혼합모드 하중 상태에서의 이차원 선형탄성체의 균열문제에 대한 형상 설계민감도 해석을 수행하였다. X-FEM이란 균열과 같은 특수한 해를 근사하는 방법으로써, 확장함수를 도입하여 FEM의 한계를 극복하는 방법론이다. X-FEM 하에서 해를 근사하는 데 쓰이는 확장함수들은 불연속성과 특이성을 포함하고 있어 물리적 영역에 의존한다. 이는 설계민감도 해석을 수행하는 과정에서 그러한 의존성을 고려해주는 것이 필요하다. 따라서 본 논문에서는 X-FEM 기반의 형상 설계민감도 해석해를 제안하고자 한다. 식의 유도는 전 미분 공식에 기초하고 있으며, 형상함수의 설계변분에 대한 의존성에 관한 항을 추가시켰다. 또한, 균열 주위의 국부적인 공간에서의 확장된 자유도에 설계속도를 가한다. 이에 대한 몇 가지 수치 예제를 통하여 개발된 방법론의 타당성을 확인하였다.

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Deformation analysis of Tool and Tool holder for Micromachining by FEM (FEM을 이용한 Micromachining용 Tool 및 Tool holder의 변형해석)

  • Min, Kyung-Tak;Jang, Ho-Su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.1
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    • pp.87-92
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    • 2010
  • Micromachining technology using a ultra-precision micromachining system is widely applied in the fields of optics, biotechnology and analytical chemistry, etc. specially in microfabrication of fresnel lens, light guide panels of TFT-LED and PDP ribs with micro-patterns, machining errors have an effect on the performance of those products. The deflection of tool and tool holder is known to be one of the very important factors that is due to machining errors in micromachining. The deflections of diamond tool and tool holder used in micro-grooving are analysed by FEM. We analysed by FEM. With an linearity valuation of FEM, deflection of tool and tool holder is calculated by using the data of cutting force which is acquired from micro-V groove machining experiments in micromachining system.

Study on Torque Analysis and Armature Shape Optimization of Electromagnetic Clutch by Using FEM (FEM을 이용한 Electromagnetic Clutch 토크해석과 전기자 치수최적화)

  • Piao, Changhao
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.55 no.5
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    • pp.245-249
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    • 2006
  • This study tries to test and analyze the static friction torque generated by an electromagnetic clutch. Then the torque is improved by optimizing the shape of armature. For the purpose of design change and optimization of the electromagnetic clutch, the static friction torque prediction is very important. We construct an axi symmetric FEM model for analyzing the static friction torque and used a torque tester for evaluating the real torque. For a test, predicted static friction torque is compared with the experimental one to discuss the rationality of torque analysis process. The analytical result agrees well with experimental data, explaining the validity of the mathematical process and FEM model. After confirming the torque analysis process, the optimization process is investigated. The optimization result shows that the static torque is improved by changing the armature shape.

TUNING Fork Analysis and Design by FEM AND BEM (FEM과 BEM을 사용한 소리굽쇠 특성 해석 및 설계)

  • Jarng, Soon-Suck;Kwon, You-Jung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.1201-1204
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    • 2003
  • An unconstrained tuning fork with a 3-D model has been numerically analyzed by Finite Element Method(FEM) and Boundary Element Method (BEM). The first three natural frequencies were calculated by the FEM modal analysis. Then the trend of the change of the modal frequencies was examined with the variation of the tuning fork length and width. An formula for the natural frequencies-tuning fork length relationship were derived from the numerical analysis results. Finally the BEM was used fur the sound pressure field calculation from the structural displacement data.

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