• Title/Summary/Keyword: FEM comparison

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Numerical Analysis Method for the Flow Analysis in the Engine Cylinder (엔진실린더내의 유동해석을 위한 수치해석방법)

  • Choi J. W.;Lee Y. H.;Park C. K.
    • Journal of computational fluids engineering
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    • v.5 no.1
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    • pp.1-7
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    • 2000
  • In general, FDM(finite difference method) and FVM(finite volume method) are used for analyzing the fluid flow numerically. However it is difficult to apply them to problems involving complex geometries, multi-connected domains, and complex boundary conditions. On the contrary, FEM(finite element method) with coordinates transformation for the unstructured grid is effective for the complex geometries. Most of previous studies have used commercial codes such as KIVA or STAR-CD for the flow analyses in the engine cylinder, and these codes are mostly based on the FVM. In the present study, using the FEM for three-dimensional, unsteady, and incompressible Navier-Stokes equation, the velocity and pressure fields in the engine cylinder have been numerically analyzed. As a numerical algorithm, 4-step time-splitting method is used and ALE(arbitrary Lagrangian Eulerian) method is adopted for moving grids. In the Piston-Cylinder, the calculated results show good agreement in comparison with those by the FVM and the experimental results by the LDA.

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Development of Underwater Thrusting System Driven by 300W Class BLDC Motor (300W급 BLDC모터 기반의 수중추진체 개발)

  • Choi, Hyeung-Sik;So, Myung-Ok;Park, Han-Il;Park, Warn-Gyu;Jang, Ha-Yong;Hong, Sung-Yul
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.8
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    • pp.1128-1134
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    • 2010
  • This paper is about the development of the 300W underwater thrusting system driven by a brushless DC motor (BLDC) for underwater robots. A design of the structure such as the structure analysis on the thrusting system using FEM and the design of the propeller using the fluid analysis has been performed. Also, a new structure such as decoupling and non-gear structure has been explained. The performance test of the designed and developed thrusting system in water and in air was undertaken and its results were compared with an existing product with high performance. The comparison results show that the developed thrusting system has better performance by 16% in forward thrusting force and by 12% in backward thrusting force.

Sensitivity Analysis of a Mandrel Type Fiber Optic Acoustic Sensor Using an Analytical Method (해석적 방법에 의한 맨드릴형 광-음향센서의 감도특성 분석)

  • 임종인;노용래
    • The Journal of the Acoustical Society of Korea
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    • v.19 no.3
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    • pp.92-99
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    • 2000
  • In this paper, theoretical acoustic sensitivity was derived to describe acousto-optic transduction property of the mandrel type fiber optic acoustic sensor with respect to external acoustic field. The acoustic sensitivity was analyzed in relation to both material properties and geometrical influence factors of the constitutional parts of the sensor, analytically. Validity of the theoretical results were verified through comparison with the finite element analysis results. The variation trends of the sensitivity of the sensor in relation to the studied parameters showed good agreement for the two analysis methods. According to the results, it is considered more economical to design the basic structure of the sensor with the analytic equations developed in this paper, and then to carry out further detailed analysis with the finite element method for specific points of design interest.

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Dimensional Changes and Residual Stress of Spur Gear According to the Manufacturing Processes -Comparison of Cold Forging Part with Machining Part- (스퍼기어의 제조공정에 따른 치수변화와 잔류응력에 관한 연구 -냉간 단조기어와 기계가공기어 비교-)

  • Kwon, Y.C.;Lee, J.H.;Lee, C.M.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.16 no.8
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    • pp.575-581
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    • 2007
  • The high dimensional accuracy of the cold forged part could be acquired by the accurate dimensional modification for the die, which is, the dimensional changes from the die through forged part to final part after heat treatment were considered. The experimental and FEM analysis are performed to investigate the dimensional changes from the die to final part on cold forged part, comparing with the machined gear. The dimension of forged part is compared with the die dimension at each stage, such as, machined die, cold forged part, and heat-treated-part. The elastic characteristics and thermal influences on forging stage are analyzed numerically by the $DEFORM-3D^{TM}$. The analyzed residual stress of forged part is considered into the FE-analysis for heat treatment using the $DEFORM-HT^{TM}$. The effects of residual stress affected into the dimensional changes could be investigated by the FEA. Each residual stress of gears was measured practically by laser beam type measurement.

A Study on the Simulation Model Verification for Performance Estimation of Torsion Beam Axle (토션빔액슬 성능 평가를 위한 해석 모델 검증에 관한 연구)

  • Choi, Sung-Jin;Park, Jung-Won;Jeon, Kwang-Ki;Lee, Dong-Jae;Choi, Gyoo-Jae;Park, Tae-Won
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.2
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    • pp.107-113
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    • 2006
  • The torsion beam axle type is widely used in the rear suspension for small passenger cars due to low cost, good performance, etc. To develop the torsion beam axle, it is necessary to estimate the characteristics of rear suspension from the design process. The characteristics estimation of the torsion beam axle is performed using FEM, dynamic simulation and is verified the real test. In this study, the natural frequency and roll stiffness of the torsion beam axle were measured by FEM, and the reliability of the FE model was evaluated according to the comparison of test data. This study presents a unique method for the finite element modeling and analysis of the torsion beam axle. The results of the FEA were verified using test data.

Optimal Design of High-Capacity Column-Type Load Cell Using Response Surface Method (반응표면법을 이용한 고하중 기둥형 로드셀의 치적설계)

  • 이태현;이태희;변철웅;박준구
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.754-758
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    • 2002
  • According to the enlargement of production facilities and structures, the requirements of high-capacity load cells are increased for monitoring the process conditions in many fields. Generally, however, the accuracy of the column-type high-capacity load cells is not enough due to the geometric nonlinearity. It is supposed to result from the fact that the whole spring element is under high-level stress for the uniform strain field. In this paper, a new shape of spring element is developed which utilizes the stress concentration. As a design criterion, an object function which quantifies the degree of nonlinearity is defined and optimized by use of response surface modeling. As a result, the weight of the spring element is reduced shout 50% in comparison to the conventional shape. The bonding positions of stain gages are found. which show theoretically zero geometrical nonlinearity, while the ratio of overload protection is reduced from 130% to 125% Also it is shown that the response surface method is very efficient in the optimization approach by use of FEM.

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FEM Analysis on Cavity Closure Behavior during Hot Open Die Forging Process (열간 자유단조시 내부 공극 압착 거동에 관한 유한요소해석)

  • Lee, Y.S.;Kwon, Y.C.;Kwon, Y.N.;Lee, S.W.;Kim, N.S.;Lee, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.50-52
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    • 2007
  • Large size forged parts usually were made by hot open die forging because of the die cost, high applied load and small manufacturing quantities. Cast ingots were used in open die forging and the ingots almost included the cavities in its inside. Therefore, one of the aims for forging processes is to close and remove the cavities. However, its criteria were well not defined since the studies have many difficulties to investigate the cavity behaviors because of its large size. In this study, the cavity closure behavior was investigated by experimental and FE analysis. The FEM analysis is performed to investigate the overlap defect of cast ingots during free forging stage. The measured flow stress data were used to simulate the forging process of cast ingot using the practical material properties. Also the analysis of cavity closure is performed by using the $DEFORM^{TM}$-3D. The calculated results of cavity closure behavior are compared with the measured results before and after forging, which are scanned by the X-ray scanner. From this result, the criteria for deformation amounts effect on the cavity closure can be investigated by the comparison between practical experiment and numerical analysis.

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3D Numerical Simulation of Pullout Behavior of FRP Embedded in Concrete using RBSN Method (RBSN 방법을 사용한 콘크리트에 삽입된 FRP rod의 Pull-out거동의 3D 수치 Simulation)

  • Kim, Jang-Ho;Li, Jing;Tran, Tuan Kiet;Hong, Jong-Suk;Kim, Yun-Ho;Lee, Gyeong-Min
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.365-368
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    • 2006
  • RBSN Method, Rigid-Body-Spring Network Method, is a structural analysis method that overcomes the problems faced in FEM analysis of concrete or crack forming structures. In RBSN, irregular lattices are used to model structural components consisting of bulk material, curvilinear reinforcements, and their interfaces. Because reinforcements and their interfaces in the bulk material are freely positioned, meshing is irrespective of the geometry of the representing bulk material. In this paper, RBSN method of 3D is applied in simulating the pull-out test of FRP (Fiber Reinforced Polymer) embedded in concrete. The comparison of analysis results to experimental results shows that RBSN method simulates the shear-slip behavior very precisely. From the analysis results, 3D RBSN method is proven to be an effective and accurate analysis method for concrete structural analysis. Also, the results show that RBSN method can be a potential analysis method for concrete structures that can replace the current FEM analysis.

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Cogging Torque Analysis of BLDC Motor with the Axial Displacement of Rotor (축방향 변위를 가진 BLDC 전동개의 코깅토크 해석에 관한 연구)

  • Kim, Young-Kyoun;Lee, Jeong-Jong;Nam, Hyuk;Hong, Jung-Pyo;Jin, Young-Woo;Hur, Yoon
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.52 no.8
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    • pp.368-372
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    • 2003
  • This paper deals with the cogging torque analysis of a BLDC Motor, which has the axial displacement of its rotor. In order to improve the torque performance of the BLDC motor, Brushless motor is commonly designed to minimize its cogging torque. Therefore, a skewed model is used to reduce the cogging torque. However, even though the rotor or stator is skewed, the cogging torque could be increased by the axial displacement of the rotor, which occurs when the BLDC Motor is manufactured. Therefore, this paper investigates the effect of the axial displacement of the rotor on the cogging torque. In order to investigate the effect, an analysis method, which is 3D-EMCN in combination with 2D-FEM, is proposed to analyze the cogging torque of the BLDC motor with the axial displacement of its rotor, and the result of the analysis is verified by comparison with the experimental result.

A Study on the Comparison of SRMs with 3 Rotor Poles (3개의 회전자 극을 갖는 SRM의 비교 연구)

  • Bae, Jun-Kyung;Oh, Seok-Gyu
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.28 no.5
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    • pp.92-97
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    • 2014
  • The SRM is a doubly salient, singly excited machine. The torque is developed by the tendency for the magnetic circuit to adopt a configuration of minimum reluctance, i.e. for the rotor to move into in line with the stator poles and to maximize the inductance of the coils excited. It is common practice to combine them into groups of poles which are excited simultaneously; for example, 8/6 SRM (8 stator poles and 6 rotor poles) for 4 phases, 6/4, 12/8 SRM for 3 phases, 4/2, 6/3 SRM for 2 phases. Small number of phases in two-phase SRMs allows more cost savings with regards to the switching devices in the converter. The stator back irons of two phase 6/3 SRM and C-core 4/3 SRM does not experience any flux reversal as the flux is in the same direction whether phase A or B is excited. In this study, the similarities, the differences, and structural characteristics between the two SRMs was studied, The magnetic analysis also has been carried out by the finite element method analysis (FEM).