• Title/Summary/Keyword: FEM Simulation

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Development of Web-based Virtual System to Simulate Forging Operation (Web 기반형 단조 가공 가상 생산 시스템 개발)

  • Lee, Young-Seok;Hwang, Ho-Jin;Park, Man-Jin;O, Jae-U;Jang, Dong-Young;Kim, Ji-Pyo;Na, Kyung-Hoan
    • IE interfaces
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    • v.14 no.1
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    • pp.1-8
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    • 2001
  • This paper presented a web-based virtual system to simulate forging operation. The system utilized simulation techniques of Finite Element Method (FEM) to analyze the forging process and Virtual Reality Modeling Language (VRML) to visualize the simulation results in the web. The analysis using FEM could show mechanical information such as stresses and deformation profiles of a specimen during forging process and the analysis results were transferred into virtual space using VRML. Since the forging machine and specimen were modeled using Java and VRML, the forging machine and analysis results were browsed and integrated on the web that is interfaced to users through EAI to show the whole forging simulation. The developed system realized the working environment virtually so that education and experiment could be performed effectively even on the PC.

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A new design method for site-joints of the tower crane mast by non-linear FEM analysis

  • Ushio, Yoshitaka;Saruwatari, Tomoharu;Nagano, Yasuyuki
    • Advances in Computational Design
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    • v.4 no.4
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    • pp.343-365
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    • 2019
  • Among the themes related to earthquake countermeasures at construction sites, those for tower cranes are particularly important. An accident involving the collapse of a crane during the construction of a skyscraper has serious consequences, such as human injury or death, enormous repair costs, and significant delays in construction. One of the causes of deadly tower crane collapses is the destruction of the site joints of the tower crane mast. This paper proposes a new design method by static elastoplastic finite element analysis using a supercomputer for the design of the end plate-type tensile bolted joints, which are generally applied to the site joints of a tower crane mast. This new design method not only enables highly accurate and reliable joint design but also allows for a design that considers construction conditions, such as the introduction of a pre-tension axial force on the bolts. By applying this new design method, the earthquake resistance of tower cranes will undoubtedly be improved.

The Development of Converting Program from Sealed Geological Model to Gmsh, COMSOL for Building Simulation Grid (시뮬레이션 격자구조 제작을 위한 Mesh 기반 지질솔리드모델의 Gmsh, COMSOL 변환 프로그램 개발)

  • Lee, Chang Won;Cho, Seong-Jun
    • Journal of the Korean earth science society
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    • v.38 no.1
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    • pp.80-90
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    • 2017
  • To build tetrahedra mesh for FEM numerical analysis, Boundary Representation (B-Rep) model is required, which provides the efficient volume description of an object. In engineering, the parametric solid modeling method is used for building B-Rep model. However, a geological modeling generally adopts discrete modeling based on the triangulated surface, called a Sealed Geological Model, which defines geological domain by using geological interfaces such as horizons, faults, intrusives and modeling boundaries. Discrete B-Rep model is incompatible with mesh generation softwares in engineering because of discrepancies between discrete and parametric technique. In this research we have developed a converting program from Sealed Geological Model to Gmsh and COMSOL software. The developed program can convert complex geological model built by geomodeling software to user-friendly FEM software and it can be applied to geoscience simulation such as geothermal, mechanical rock simulation etc.

Development of Urban and River Flood Simulation Model Using FEM (유한요소법을 적용한 내수 및 외수 침수해석 모형 개발)

  • Nam, Myeong-Jun;Lee, Jae-Young;Lee, Chang-Hee
    • Journal of Convergence for Information Technology
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    • v.11 no.12
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    • pp.115-126
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    • 2021
  • This study develops a simulation model that performs flood analysis considering both urban and river flood. For the analysis of river flood, this study considers river overflow by levee breach, and reflects the concept of the dual drainage systems for the analysis of urban flood. In relation to the surface flood analysis, FEM technique is applied to the flood diffusion analysis in order to conduct the flow analysis of urban and river flood simultaneously. For the verification of the model, it is first applied to the conceptual model, and then applied to the actual watershed. It is expected that this study will be able to reduce flood damage and to prepare effective countermeasures to reduce flood damage.

The Evaluation of Structural Safety of Impeller Using FEM Simulation (FEM 시뮬레이션을 이용한 임펠러의 구조 안전성 평가)

  • Jung, Jong Yun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.43 no.4
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    • pp.41-47
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    • 2020
  • As modern industries are highly being developed, it is required that mechanical parts have to be manufactured with a high precision. In order to have precise parts, error-free designs have to be done before manufacturing with accuracy. For this intention being fulfilled, a mechanical analysis is essential for design proof. Nowadays, FEM simulation is a popular tool for verifying a machine design. In this paper, an impeller, being utilized in a compressor or an oil mixer as an actuator, is studied for an evaluation. The purpose of this study is to present a safety of an impeller for a proof of its mechanical stability. A static analysis for stress, strain, and deformation within a regular usage is examined. This simulation test shows 357.26×106 Pa for maximum equivalent stress and 0.207mm for total deformation. A fatigue test is carried to provide durability and its result shows that minimum safety factor is 3.2889, which guarantees that it runs without a fatigue failure in 106 cycles. The natural frequencies for the impeller is ranged from 228.09Hz to 1,253.6Hz for the 1st to the 6th mode. Total deformations at these natural frequencies are shown from 6.84mm to 12.631mm. Furthermore, Campbell diagram reveals that a critical speed is not found throughout regular rotational speeds. From the test results for the analysis, this paper concludes that the suggested impeller is proved for its mechanical safety and good to utilize at industries.

Reliability verification of cutting force experiment by the 3D-FEM analysis from reverse engineering design of milling tool (밀링 공구의 역 공학 설계에서 3D 유한요소 해석을 통한 절삭력 실험의 신뢰성 검증)

  • Jung, Sung-Taek;Wi, Eun-Chan;Kim, Hyun-Jeong;Song, Ki-Hyeok;Baek, Seung-Yub
    • Design & Manufacturing
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    • v.13 no.2
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    • pp.54-59
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    • 2019
  • CNC(Computer Numerical Control) machine tools are being used in various industrial fields such as aircraft and automobiles. The machining conditions used in the mold industry are used, and the simulation and the experiment are compared. The tool used in the experiment was carried out to increase the reliability of the simulation of the cutting machining. The program used in the 3D-FEM (finite element method) was the AdvantEdge and predicted by down-milling. The tool model is used 3D-FEM simulation by using the cutting force, temperature prediction. In this study, we carried out the verification of cutting force by using a 3-axis tool dynamometer (Kistler 9257B) system when machining the plastic mold Steel machining of NAK-80. The cutting force experiment data using on the charge amplifier (5070A) is amplified, and the 3-axis cutting force data are saved as a TDMS file using the Lab-View based program using on NI-PXIe-1062Q. The machining condition 7 was the most similar to the simulation and the experimental results. The material properties of the NAK-80 material and the simulation trends reflected in the reverse design of the tool were derived similarly to the experimental results.

Chloride diffusion study in different types of concrete using finite element method (FEM)

  • Paul, Sajal K.;Chaudhuri, Subrata;Barai, Sudhirkumar V.
    • Advances in concrete construction
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    • v.2 no.1
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    • pp.39-56
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    • 2014
  • Corrosion in RCC structures is one of the most important factors that affects the structure's durability and subsequently causes reduction of serviceability. The most severe cause of this corrosion is chloride attack. Hence, to prevent this to happen proper understanding of the chloride penetration into concrete structures is necessary. In this study, first the mechanism of this chloride attack is understood and various parameters affecting the process are identified. Then an FEM modelling is carried out for the chloride diffusion process. The effects of fly ash and slag on the diffusion coefficient and chloride penetration depth in various mixes of concretes are also analyzed through integrating Virtual RCPT Lab and FEM.

A Study on the FEM/GEM for Sectional Analysis of Deep Drawing Panels (딥드로잉 판넬의 단면성형 해석을 위한 유한요소법/기하학힘평형법에 관한 연구)

  • 김종필;금영덕;이종문
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.212-217
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    • 1993
  • A 2-dimensional FEM/GEM program was developed for analyzing forming processes of an arbitrarily shaped draw-die, in which plane strain condition is assumed and linear line elements are employed. FEM formulation adopted a new algorithm for solving force equilibrium as well as non-penetration condition simultaneously. For the case of numerical divergence at nearly final forming stages and the initial guess in Newton-Raphson iterations, geometric force equilibrium method(GEM) is also introduced. The developed program was tested with the simulation of stamping processes of automotive bonnet inner pannel in order to verify the usefulness and validity of FEM/GEM formulation.

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Study on the Tooth Modification for High Speed Gear by Finite Element Method (FEM을 이용한 고속기어 치형 수정에 관한 연구)

  • 반재삼;이경원;김규하;조규종
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.1
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    • pp.72-77
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    • 2003
  • The stable driving condition of high speed gear is approached by shape modifications of a gear tooth. Recently, many gear designers are using FEM for the design and the manufacture of a high precision gear. In this paper, it is aimed to drive in stable sound level through the modification of the tooth and the shape of a gear. The simulation is used to understand the effect of holes for the decrement of weight and the stress variation for the tooth modification. Beam elements used to simulate the same condition as a real gear drive by FEM. The driven gear is simulated to 60,000rpm for the tooth modification.

A Study on the Acceleration of the Solution Convergence for the Rigid Plastic FEM (강소성 유한요소해석에서 해의 수렴 가속화에 관한 연구)

  • 최영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.347-350
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    • 2004
  • In this paper, the acceleration is studied for the rigid-plastic FEM of metal forming simulation. In the FEM, the direct iteration and Newton-Raphson iteration are applied to obtain the initial solution and accurate solution respectively. In general, the acceleration scheme for the direct iteration is not used. In this paper, an Aitken accelerator is applied to the direct iteration. In the modified Newton-Raphson iteration, the step length or the deceleration coefficient is used for the fast and robust convergence. The step length can be determined by using the accelerator. The numerical experiments have been performed for the comparisons. The faster convergence is obtained with the acceleration in the direct and Newton-Raphson iterations.

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